• PLATE NO. PULSAR DTSi 1 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 : COVER CYLINDER HEAD 1 DH 1015 29 Head Cylinder with Cover -- 1 1 DJ 1011 57 Head Cylinder with Cover 1 -- -- 2 DS 1010 26 Cover Tappet 2 2 2 3 39 2391 21 ‘O’ Ring (Cover Tappet) 2 2 2 4 DS 1011 66 Silent Bush (V) 1 1 1 5 DS 1010 96 Camshaft Cap 1 1 1 6 39 2647 15 Dommed Cap Nut 4 4 4 7 DS 1010 84 Copper Washer 4 4 4 8 39 2532 04 Hex. Bolt with Flange 2 2 2 9 39 1075 04 Hex. Bolt / Flange 4 4 4 10 DH 1012 72 Plug 2 2 2 11 DG 1014 98 Gasket 2 2 2 9 3 5 4 8 10 11 10 11 3 7 6 2 1 2
  • 2 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1015 29 Head Cylinder with Cover -- 1 1 DJ 1011 57 Head Cylinder with Cover 1 -- -- 2 39 1660 05 Stud (Exhaust) 2 2 2 3 DJ 1010 12 Gasket Cylinder Head 1 -- -- DH 1010 33 Gasket Cylinder Head -- 1 1 4 DH 1015 08 Damper Cylinder Head 5 5 5 5 DJ 1011 36 Intake Pipe 1 -- -- DH 1014 07 Intake Pipe -- 1 1 6 39 2539 21 ‘O’ Ring (Intake Pipe) 1 -- -- 39 1283 21 ‘O’ Ring (Intake Pipe) -- 1 1 7 DJ 1210 22 Carburettor Insulator 1 -- -- DH 1211 06 Carburettor Insulator -- 1 1 8 DH 1210 38 Clamp for Insulator 2 2 2 9 39 1674 04 Hex. Bolt / Flange 2 2 2 10 DH 1110 12 Sleeve - Spark Plug 1 1 1 11 39 2608 01 Grub Screw 1 1 1 For Sleeve Spark Plug 12 39 1283 21 ‘O’ Ring 2 2 2 2 : CYLINDER HEAD 8 1 2 2 4 10 11 12 12 6 5 9 8 3 7
  • PLATE NO. PULSAR DTSi 3 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1014 69 Rocker Arm Shaft - Intake 1 1 1 2 DS 1010 32 Rocker Arm Shaft - Exhaust 1 1 1 3 DS 1010 30 Rocker Arm 2 2 2 4 39 1024 01 Screw 2 2 2 5 39 0973 15 Nut 2 2 2 6 DG 1010 29 Cotter valve 4 4 4 7 DS 1010 83 Retainer valve spring 2 2 2 8 DH 1010 27 Spring valve inner 2 2 2 9 DH 1010 28 Spring valve outer 2 2 2 10 39 2017 19 Seal valve stem 2 2 2 11 DH 1010 26 Seat valve spring 2 2 2 12 DJ 1011 24 Valve Intake 1 -- -- DS 1010 23 Valve Intake -- 1 1 13 DJ 1011 25 Valve Exhaust 1 -- -- DS 1010 24 Valve Exhaust -- 1 1 14 DH 1012 95 Wave washer 2 2 2 15 39 2440 11 Plain washer 4 4 4 3 : VALVE 3 15 2 15 14 5 4 12/13 11 10 9 8 7 6 1
  • 4 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 39 2040 21 Ring’O’ 1 1 1 2 DH 1014 10 Camshaft assly. 1 1 1 3 39 2542 20 Bearing cam RH side 1 1 1 6302 - RS1/C3 4 39 2617 20 Bearing cam LH side 1 1 1 6002 - C3 5 DH 1010 17 Guide chain (Tight) 1 1 1 6 DJ 1010 77 Sprocket cam Driver 1 1 1 7 DH 1014 12 Collar cam Sprocket 1 1 1 8 DH 1010 48 Special camshaft washer 1 1 1 9 39 2198 04 Hex. Soc. Head cap Bolt 1 1 1 10 DH 1010 50 Cam Chain 1 1 1 11 DH 1010 10 Guide Chain (slack) 1 1 1 12 DH 1010 11 Cam chain Tensioner pivot Bolt 1 1 1 13 52 DH01 78 Tensioner Assly 1 1 1 14 39 1674 04 Hex Bolt / Flange 2 2 2 15 DJ 1011 37 Decomp Assly. 1 1 1 16 DH 1014 11 Camshaft 1 1 1 4 : CAMSHAFT / TENSIONER 13 1412 11 10 5 1 8 9 6 73 4 2 1516
  • PLATE NO. PULSAR DTSi 5 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1010 04 Gasket Cylinder 1 -- -- DH 1010 16 Gasket Cylinder -- 1 1 2 39 2181 06 Pin dowel 4 4 4 3 DJ 1011 58 Piston Assly. Std. 1 -- -- DH 1015 30 Piston Assly. Std. -- 1 1 4 DJ 1011 06 Ring Set Piston 1 -- -- AA 1012 17 Ring Set Piston -- 1 1 5 39 2132 17 Ring Snap 2 2 2 6 DJ 1010 17 Pin Piston 1 -- -- DH 1012 70 Pin Piston -- 1 1 7 DJ 1011 55 Cylinder Block / Piston Assly 1 -- -- DH 1015 27 Cylinder Block / Piston Assly -- 1 1 8 DH 1014 14 Damper - Cylinder Block 6 6 6 5 : CYLINDER AND PISTON 6 5 4 1 3 2 2 7 5 8
  • 6 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 6 : CRANK SHAFT 1 DJ 1010 18 Crankshaft assly. comp. 1 -- -- DH 1010 57 Crankshaft assly. comp. -- 1 1 2 DH 1011 95 Nut 1 1 1 7mm. (Height) 3 39 2200 11 Washer 1 1 1 4 DJ 1011 12 Set primary driver & driven 1 1 1 5 DH 1010 62 Sprocket cam drive 1 1 1 6 DH 1010 64 Body centrifugal oil filter 1 1 1 7 DH 1010 65 Cover centrifugal oil filter 1 1 1 8 DH 1012 34 Gasket centrifugal oil filter 1 1 1 9 39 2267 01 Oval Screw 3 3 3 10 DH 1010 66 Joint Oil Delivery - B 1 1 1 11 DH 1010 67 Spring Oil Delivery- B 1 1 1 12 39 2199 08 Pin Oil delivery joint - B 1 1 1 13 31 1011 73 Key woodruff 1 1 1 14 39 2203 07 Parallel pin 1 1 1 15 39 2183 04 Bolt 1 1 1 16 39 2165 11 Plain washer 1 1 1 4 6 3 2 8 12 7 11 10 9 15 16 13 1 5 14
  • PLATE NO. PULSAR DTSi 7 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1010 22 Body Balancer Assly. 1 -- -- DH 1010 69 Body Balancer Assly. -- 1 1 2 DH 1010 72 Bearing stopper 1 1 1 3 39 1672 04 Bolt 1 1 1 4 DJ 1011 34 Assly. Balancer Idler Gear comp. 1 -- -- DH 1014 32 Assly. Balancer Idler Gear comp. -- 1 1 5 39 2152 20 Needle roller bearing 2 2 2 6 DJ 1011 33 Spring torsion Balancer Idler 2 -- -- DH 1014 24 Spring torsion Balancer Idler -- 2 2 7 39 2557 17 Circlip ext. 2 2 2 8 39 1686 06 Dowel Pin 2 2 2 9 39 1620 11 Thrust washer 2 2 2 10 52 DH01 77 Balancer Idler Holder 1 1 1 Alt. DH 1013 59 11 39 1674 04 Bolt 3 3 3 7 : BALANCER & BALANCER IDLER GEAR 8 9 7 6 6 7 9 5 1 3 2 4 11 10 8 5
  • 8 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1015 19 Shaft Input Transmission 1 1 1 2 39 2158 11 Washer thrust 1 1 1 3 DH 1010 78 Gear 4th Drive 1 1 1 4 DH 1010 79 Washer Spline 3 3 3 5 DH 1012 35 External Circlip 4 4 4 6 DH 1010 80 Gear 3rd Drive 1 1 1 7 DH 1010 82 Gear 5th drive 1 1 1 8 DH 1010 84 Gear 2nd drive 1 1 1 9 39 2160 11 Thrust washer 1 1 1 10 DH 1013 31 Shaft output Transmission 1 1 1 11 DH 1013 36 Washer Thrust 2 2 2 12 DH 1011 08 Gear 3rd Driven 1 1 1 13 39 2159 11 Thrust Washer 1 1 1 14 DH 1011 10 Gear 4th Driven 1 1 1 15 DH 1011 11 Bush 1st driven 1 1 1 8 : TRANSMISSION 24 16 1514 5412 10 11 17 1819 11 1 2 3 4 5 6 5 7 4 8 9 23 22 20 21 13 5
  • PLATE NO. PULSAR DTSi 9 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 DJ 1011 10 Gear 1st driven 1 1 1 17 DH 1011 13 Gear 5th Driven 1 1 1 18 DH 1013 19 Bush 2nd driven 1 1 1 19 DH 1013 33 Gear 2nd Driven 1 1 1 20 DH 1013 34 Collar Sprocket 1 1 1 21 30 1010 61 ‘O’ Ring Sprocket Coller 1 1 1 22 DH 1011 17 Sprocket Drive 1 1 1 23 DJ 1010 63 Plate Drive Sproket 1 1 1 24 39 1062 04 Bolt Drive Sprocket 2 2 2 8 : TRANSMISSION 24 16 1514 5412 10 11 17 1819 11 1 2 3 4 5 6 5 7 4 8 9 23 22 20 21 13 5
  • 10 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1011 30 Fork Gear Shift Input 1 1 1 2 DH 1011 32 Fork Gear Shift output 2 2 2 3 DH 1011 46 Shaft Gear Shift Fork 1 1 1 4 DH 1014 93 Shaft Gear Shift Fork 1 1 1 5 DJ 1011 47 Drum comp. Gear Shift 1 -- -- DH 1014 91 Drum comp. Gear Shift -- 1 1 6 39 2437 04 Bolt Socket 1 1 1 7 39 2606 07 Parellel pin 1 1 1 8 DJ 1011 48 Guide Gear Shifter 1 -- -- DH 1014 95 Guide Gear Shifter -- 1 1 9 DH 1014 96 Spacer 1 1 1 9 : CHANGE DRUM / SHIFT FORK 8 2 23 4 1 7 6 5 9
  • PLATE NO. PULSAR DTSi 11 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1011 34 Lever comp. Gear Shifter 1 1 1 2 DH 1011 43 Spring Slider arm reset 1 1 1 3 DH 1011 44 Spring Gear Shifter return 1 1 1 4 DJ 1011 49 Lever comp. change 1 -- -- Alt. to DJ 1011 56 5 DH 1011 65 Lever comp. change -- 1 1 6 31 1011 08 Damper 1 1 1 7 39 2453 04 Flanged Bolt 1 1 1 8 DH 1010 13 Bolt Gear Shift drum Stopper 1 1 1 9 DH 1015 03 Stopper gear shifter drum 1 1 1 10 DH 1015 02 Spring gear shifter drum stopper 1 1 1 11 DH 1012 25 Bolt shift change 1 1 1 10 : GEAR CHANGE MECHANISM 2 3 7 4 6 1 8 9 11 10 5 6
  • 12 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1011 39 Engine Assly.(180cc) 1 -- -- N.I. DH 1014 74 Engine Assly.(150cc, ES) -- 1 -- N.I. DH 1014 73 Engine Assly.(150cc, KS) -- -- 1 N.I. 2 DH 1014 86 Crankcase RH 1 1 1 3 39 2531 05 Stud 2 2 2 4 39 2561 20 Bearing Ball (For Crankshaft) 1 1 1 5 DH 1010 06 Gasket Crankcase 1 1 1 6 39 2583 20 Bearing Ball (For Input shaft) 1 1 1 7 39 2602 20 Bearing Ball (For Output shaft) 1 1 1 8 39 2180 06 Dowel Pin 2 2 2 9 39 2601 20 Ball Bearing(For Drum Comp.Gear Shift) 1 1 1 10 DH 1014 87 Plate Stopper 1 1 1 11 39 1062 04 Bolt Flanged 1 1 1 11 : ENGINE ASSLY & CRANKCASE RH 3 3 2 5 8 6 7 8 4 11 10 9
  • PLATE NO. PULSAR DTSi 13 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1013 35 Crankcase LH 1 1 1 2 39 2531 05 Stud 2 2 2 3 DH 1012 26 Guide starter Assly 1 1 -- DH 1012 99 Guide starter Assly -- -- 1 4 39 2188 19 Oil Seal 1 1 1 5 39 2462 21 O’ Ring 1 1 1 6 39 0752 01 ‘C’ Sunk Head Screw 3 3 3 7 39 2603 20 Bearing Ball (For Input shaft) 1 1 1 8 39 2583 20 Bearing Ball (For Output shaft) 1 1 1 9 39 2185 20 Balancer LH Bearing 1 1 1 10 39 2189 19 Oil Seal (For Output shaft) 1 1 1 11 39 2190 19 Oil Seal (For Shift lever) 1 1 1 12 DH 1012 03 Breather pipe 1 1 1 13 DH 1012 46 Rubber tube 1 1 1 14 28 1011 74 Spring Clip 1 1 1 15 DH 1012 72 Plug (Drain Bolt) 1 1 1 12 : CRANKCASE LH 2 2 12 14 13 19 20 9 7 8 10 18 1 22 11 173 6 4 15 16 5 23 21 24 25 26 27
  • 14 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 DG 1014 98 Gasket (For Drain Bolt) 1 1 1 17 31 2010 81 Switch comp.(Neutral) 1 1 1 18 DH 1012 64 Gasket Neutral Switch 1 1 1 19 DH 1012 69 Baffle 1 1 1 20 39 1414 02 Self tapping Screw 1 1 1 21 39 1845 04 Flanged Bolt 1 1 1 22 39 1677 04 Bolt 8 8 8 23 39 2305 04 Bolt 1 1 1 24 DH 1012 78 Plug Starter Motor -- -- 1 For W/O self start only 25 DH 1011 69 Bush starter gear inner 1 1 -- 26 DJ 2010 21 Cable assly. (Battery to Earth) 1 1 -- 27 39 2448 11 Plain Washer 1 1 1 12 : CRANKCASE LH 2 2 12 14 13 19 20 9 7 8 10 18 1 22 11 173 6 4 15 16 5 23 21 24 25 26 27
  • PLATE NO. PULSAR DTSi 15 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 13 : COVER RH 1 DH 1011 49 Cover comp RH 1 1 1 2 DH 1011 97 Grommet Breather 1 1 1 3 30 1011 42 Seal kick Shaft 1 1 1 4 39 1041 19 Seal clutch lever 1 1 1 5 DH 1011 41 Rack 1 1 1 6 DH 1011 42 Shaft clutch release 1 1 1 7 39 2202 07 Parallel pin 1 1 1 8 DH 1011 51 Gauge Oil level 1 1 1 9 DH 1011 52 ‘O’ ring Oil level Gauge 1 1 1 10 39 1074 04 Bolt 10 10 10 11 39 0999 06 Pin Dowel 2 2 2 12 DH 1010 18 Bracket Clutch Cable 1 1 1 13 DH 1011 54 Gasket cover RH 1 1 1 14 DH 1210 15 Plunger Oil 1 1 1 15 DH 1210 11 Plate Plunger Oil 1 1 1 16 DH 1210 12 Spring Joint ‘A’ 1 1 1 17 DH 1012 81 Spring torsion clutch lever 1 1 1 18 39 2443 11 Washer 1 1 1 19 DH 1013 65 Set damper A to D & Plate A to D 1 1 1 20 39 2208 04 Flanged Bolt 8 8 8 21 DH 1013 22 ‘bajaj’ Decal 1 1 1 Fitted on Cover comp.RH 2 5 7 12 8 9 4 6 11 3 10 1 13 14 15 16 18 17 20 21 19
  • 16 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1011 55 Cover Magneto 1 1 1 2 DH 1011 58 Cap Timing Hole 1 1 1 3 39 2197 21 ‘O’ Ring 1 1 1 4 DH 1011 59 Gasket Magneto cover 1 1 1 5 39 1074 04 Bolt 7 7 7 6 39 0999 06 Pin Dowel 2 2 2 7 DH 1011 57 Cap Crank Center 1 1 1 8 39 1283 21 ‘O’ Ring 1 1 1 Alt to 39 2452 21 9 DH 1011 56 Cover LH RR 1 1 1 10 DH 1013 66 Set Damper /plate for Cover LH 1 1 1 & Cover LH RR 11 39 2208 04 Flanged Bolt 4 4 4 12 39 2208 04 Flanged Bolt 2 2 2 13 DJ 1610 12 Gear shift label 1 -- -- 14 DH 1612 09 Gear shift label -- 1 1 15 DH 1013 23 ‘bajaj’ Decal 1 1 1 Fitted on Cover magneto 14 : COVER MAGNETO 13 12 4 9 18 7 5 6 3 2 11 1015 14
  • PLATE NO. PULSAR DTSi 17 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1012 75 Special Nut 1 1 1 2 DJ 1011 12 Set primary driver & driven 1 1 1 3 DJ 1011 50 Clutch Plate Assly 1 -- -- DH 1015 01 Clutch Plate Assly -- 1 1 4 DJ 1011 22 Clutch Center 1 -- -- DH 1014 34 Clutch Center -- 1 1 5 DH 1013 44 Plate Clutch pressure 1 1 1 6 DH 1014 99 Disc Clutch friction Adler (B type) 6 5 5 7 DH 1010 98 Plate Clutch 5 4 4 8 DH 1014 83 Spring Clutch Capacity 6 6 6 9 39 1674 04 Bolt 1 1 1 10 39 1553 04 Bolt 6 6 6 11 39 2617 20 Bearing Clutch lifter thrust 1 1 1 12 DH 1014 84 Holder Clutch 1 1 1 15 : CLUTCH 2 4 6 7 6 7 6 7 6 14 5 15 13 16 1 9 8 12 10 17 3 11
  • 18 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 13 DH 1014 85 Rod Clutch lifter 1 1 1 14 DH 1013 74 Guide Plate Clutch Pressure 1 1 1 15 DH 1015 20 Nut Primary drive lock 1 1 1 LH Thread 16 DH 1011 80 Lever Assly. Clutch 1 1 1 17 39 2200 11 Washer Primary Drive Gear 1 1 1 15 : CLUTCH 2 4 6 7 6 7 6 7 6 14 5 15 13 16 1 9 8 12 10 17 3 11
  • PLATE NO. PULSAR DTSi 19 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1011 28 Lever Kick Starter complete 1 1 1 2 DD 1010 97 Damper 1 1 1 3 DH 1011 85 Spring Kick Starter Arm joint 1 1 1 4 DH 1010 68 Ball steel 1 1 1 5 DH 1011 15 Gear Kick Idler 1 1 1 6 DH 1011 19 Spindle Kick Starter Assly 1 1 1 7 DH 1013 67 Set Pinion & Ratchet Kick Starter 1 1 1 8 DH 1013 68 Set Washer,Circlip & Spring 1 1 1 For Kick Starter Ratchet 9 39 0993 11 Washer Thrust 1 1 1 10 39 2344 11 Plain Washer 1 1 1 11 DH 1011 27 Guide Kick 1 1 1 12 39 1672 04 Bolt Flanged 2 2 2 13 DH 1011 25 Spring Kick Starter Return 1 1 1 14 DH 1013 21 Bolt flange 1 1 1 15 DH 1011 31 Base kick lever 1 1 1 16 DH 1013 20 Hex. bolt with flange 1 1 1 16 : KICK STARTER MECHANISM 141 10 6 2 12 11 5 9 13 8 7 4 3 15 16
  • 20 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1210 20 Carburettor Assly. BS 29 with TPS 1 -- -- Make : Ucal Mikuni DH 1210 97 Carburettor Assly. BS 26 with TPS -- 1 1 2 DJ 1210 12 Piston valve assly. 1 -- -- DH 1210 45 Piston valve assly. -- 1 1 3 DJ 1210 13 Spring (CO) 1 -- -- DH 1210 46 Spring (CO) -- 1 1 4 DJ 1210 25 Jet needle(JN) 1 -- -- DH 1211 12 Jet needle(JN) -- 1 1 5 DH 1210 57 “O” ring 1 1 1 6 DH 1210 58 Screw 2 2 2 7 DH 1210 59 Float assly. 1 1 1 8 DJ 1210 23 Main jet 1 -- -- DH 1211 10 Main jet -- 1 1 9 DJ 1210 18 Jet holder 1 -- -- DH 1210 61 Jet holder -- 1 1 10 DH 1211 11 Pilot Jet (PJ) -- 1 1 DJ 1210 24 Pilot Jet (PJ) 1 -- -- 17 : CARBURETTOR 7 12 5 6 6 11 13 4 8 9 10 23 1 14 15 16 18 19 17
  • PLATE NO. PULSAR DTSi 21 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 11 DH 1211 04 Spring (CO) 1 1 1 12 DH 1210 93 Needle Assly. 1 1 1 13 DH 1210 96 Set Adjuster(PS) 1 1 1 14 DH 1210 95 Set Plunger assly. 1 1 1 15 DH 1210 48 Diaphragm 1 1 1 16 DH 1210 78 Adjust Screw 1 1 1 17 DH 1211 01 Magnet Assly. 1 1 1 TPS Assly. 18 DH 1211 02 Reed Switch Assly. 1 1 1 Parts 19 39 1780 01 Pan Head Screw 2 2 2 17 : CARBURETTOR 7 12 5 6 6 11 13 4 8 9 10 23 1 14 15 16 18 19 17
  • 22 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1211 05 Air Cleaner comp 1 1 1 2 DH 1210 20 Bracket Lock 1 1 1 3 01 1106 09 Plain Washer 1 1 1 4 39 1698 01 Screw Pan cross 1 1 1 5 DJ 1210 21 Connecting Tube 1 -- -- DH 1210 98 Connecting Tube -- 1 1 6 DH 1210 37 Cartridge Assly 1 1 1 7 DH 1210 22 Element Air Filter 1 1 1 8 39 1773 04 Bolt Flanged 4 4 4 9 31 1210 43 Collar 3 3 3 10 39 1902 04 Flanged Bolt 3 3 3 11 39 0711 11 Plain Washer 3 3 3 12 AA 1210 45 Clamp 1 1 1 18 : AIR CLEANER COMP 4 3 8 2 12 5 7 10 11 9 1 6
  • PLATE NO. PULSAR DTSi 23 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1014 36 Silencer Assly 1 1 1 2 DH 1013 01 Seal Shield Muffler 2 2 2 3 DH 1014 68 Shield Muffler 1 1 1 4 DH 1013 02 Truss Screw 2 2 2 5 DJ 1010 64 Gasket Exhaust 1 1 1 6 39 1970 15 Flanged Nut 2 2 2 7 39 1850 04 Flanged Bolt 1 1 1 8 39 2425 11 Washer 2 2 2 9 DD 1610 71 U Nut 1 1 1 10 DH 1611 55 Damper silencer 1 1 1 11 DH 1611 57 Tube silencer mounting 1 1 1 12 DG 1611 24 Damper (Main Stand) 1 1 1 13 DH 1014 81 Grommet shield 1 1 1 14 DH 1015 21 Wire Shield Assly. 1 1 1 15 DH 1015 25 Dommed Cap Nut 2 2 2 19 : SILENCER ASSLY. 6 5 7 4 2 2 4 9 1 3 8 8 13 11 10 12 1515 14
  • 24 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 2110 01 Seat Assly comp 1 1 1 2 31 2110 04 Damper 6 6 6 3 DH 1610 46 Lock Assly seat 1 1 1 4 DH 1612 33 Reinforcement seat lock 1 1 1 5 39 1902 04 Flanged bolt 2 2 2 6 DH 2110 07 Damper 3 3 3 20 : SEAT ASSLY. / SEAT LOCK 6 3 4 5 2 1
  • PLATE NO. PULSAR DTSi 25 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1210 01 Oil Pump Assly 1 1 1 2 39 1674 04 Hex. Bolt with flange 3 3 3 3 DH 1210 10 Mesh filter Oil pump 1 1 1 4 39 1686 06 Hollow dowel pin 1 1 1 5 DH 1210 35 Clip Mesh Oil filter 1 1 1 6 39 2194 21 ‘O’ Ring 1 1 1 21 : OIL PUMP 5 3 6 1 4 2
  • 26 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 22 : MAGNETO / C.D.I. / H.T.COIL 1 DJ 1110 07 Magneto Assly. 1 1 -- DH 1110 24 Magneto Assly. -- -- 1 2 DJ 1110 04 Stator Assly. comp 1 1 -- DH 1110 05 Stator Assly. comp -- -- 1 3 39 1674 04 Hex. Bolt with Flange 2 2 2 4 39 0761 01 Pan Head Screw 2 2 2 5 DH 1011 99 Stopper plate (wiring harness) 1 1 1 6 39 0746 01 Screw Pan head 1 1 1 7 DG 1110 08 Spark plug 2 2 2 8 DJ 1110 08 C.D.I Assly 1 -- -- DH 1110 19 C.D.I. Assly. -- 1 1 9 DD 1110 11 Grommet Spark Plug 1 1 1 10 DJ 2010 16 AC/DC Regulator 1 1 -- With Aluminium bracket 11 DH 1110 26 H.T. Coil LH 1 1 1 12 DH 1110 27 H.T. Coil RH 1 1 1 13 DD 1110 48 Cap Spark Plug 1 1 1 14 DH 1110 15 Cap Spark Plug 1 1 1 15 DD 1110 12 Grommet H.T. Cable 2 2 2 6 12 7 19 21 4 3 2 5 13 18 20 15 9 1 11 7 17 8 14 15 16 22 23 24 10
  • PLATE NO. PULSAR DTSi 27 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 DH 1110 13 Grommet Spark Plug 1 1 1 17 DH 2010 18 Regulator Voltage -- -- 1 18 DD 2010 24 Capacitor -- -- 1 Alt. to 31 2010 82 19 39 1913 04 Flange Bolt 1 1 1 20 39 0897 15 Flange Nut 1 1 1 21 39 1902 04 Flange Bolt 2 2 2 22 DJ 1610 67 Bracket H.T.Coil 1 1 1 23 39 1680 04 Flange Bolt 2 2 2 24 DH 1110 16 Grommet Sleeve Spark Plug 1 1 1 22 : MAGNETO / C.D.I. / H.T.COIL 6 12 7 19 21 4 3 2 5 13 18 20 15 9 1 11 7 17 8 14 15 16 22 23 24 10
  • 28 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 23 : STARTER ASSEMBLY ( FOR SELF START) 1 DH 1011 60 Body comp.starter clutch 1 1 -- 2 DH 1013 70 Set roller, bush & spring 5 5 -- For starter clutch 3 DH 1011 86 Plate roller clutch 1 1 -- 4 DH 1014 01 Gear starter clutch 1 1 -- 5 DH 1011 70 Plate starter clutch gear return 1 1 -- Stopper plate 6 39 1672 04 Bolt 1 1 -- For stopper plate 7 DH 1011 71 Shaft starter counter 1 1 -- 8 DH 1011 72 Collar starter counter 1 1 -- 9 DH 1011 88 Gear comp.starter counter assly. 1 1 -- 10 39 2152 20 Needle roller bearing 1 1 -- 11 39 2437 04 Bolt socket 3 3 -- 12 DH 1110 02 Motor assly. starter 1 1 -- 13 39 1074 04 Bolt 2 2 -- 14 DH 1013 72 Cover starter motor 1 1 -- 15 39 2285 01 Slotted c’sunk screw 1 1 -- 16 DH 1011 64 Spring 5 5 -- 17 DJ 1011 09 Bush For Spring Starter 5 5 -- 18 DH 1011 63 Roller 5 5 -- 1 7 8 10 9 12 13 4 3 2 11 5 6 14 15 18 17 16
  • PLATE NO. PULSAR DTSi 29 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1611 70 Bkt. Assly.eng.mtg.front 1 1 1 2 DH 1611 89 Bkt. comp.LH eng.mtg.front 1 1 1 3 DH 1611 90 Bkt. comp.RH eng.mtg.front 1 1 1 4 39 2312 04 Bolt Flanged 4 4 4 5 39 1970 15 Nut Flanged 8 8 8 6 DJ 1611 14 Bkt. comp. LH eng.mtg. lower 1 1 1 7 DJ 1611 15 Bkt. comp. RH eng.mtg. lower 1 1 1 8 39 2157 04 Bolt Flanged 3 3 3 9 39 2412 04 Bolt Flanged 1 1 1 Alt. 39 2311 04 10 39 2413 04 Bolt Flanged 1 1 1 11 DJ 1611 20 Silent Bush LH 1 1 1 12 39 1967 04 Bolt 1 1 1 13 39 2414 04 Hex.soc.hd.cap bolt 1 1 1 14 DJ 1611 13 Bkt.comp.RH eng.rear 1 1 1 15 DH 1612 45 ‘U’ Nut 3 3 3 24 : ENGINE MOUNTINGS 5 15 7 6 5 9 8 8 15 3 10 2 4 1 11 13 14 15 16 18 17 12 5 20 19 5 5
  • 30 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 39 2310 04 Flanged bolt 2 2 2 17 39 2311 04 Bolt 1 1 1 18 39 2457 11 Washer 1 1 1 19 DJ 1610 88 Bracket LH Engine Hanger 1 1 1 20 DJ 1610 89 Bracket RH Engine Hanger 1 1 1 24 : ENGINE MOUNTINGS 5 15 7 6 5 9 8 8 15 3 10 2 4 1 11 13 14 15 16 18 17 12 5 20 19 5 5
  • PLATE NO. PULSAR DTSi 31 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 25 : FRAME & FRAME FITTINGS 1 DJ 1610 47 Frame Assly. comp. 1 1 1 Incl. Bush, Races & Cup rear 2 DH 1611 12 Cup rear 2 2 2 3 30 1810 11 Nut 1 1 1 4 DH 1810 14 Cup - Steering 1 1 1 5 DH 1810 25 Bearing cone 1 1 1 6 30 1810 06 Ball steel 46 46 46 7 DH 1810 26 Bearing race 1 1 1 8 DH 1810 24 Upper bearing race 1 1 1 9 DJ 1611 32 Cable hook LH 1 1 1 10 DJ 1611 33 Cable hook RH 1 1 1 11 39 1680 04 Flanged bolt 2 2 2 6 5 4 3 1 6 7 2 2 8 11 9/10
  • 32 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DG 1710 38 Bolt Precoated 2 2 2 2 39 0714 11 Plain washer 8 8 8 3 DJ 1710 17 Rear Shock Absorber 2 2 2 4 DH 1710 14 Bush swing arm 4 4 4 5 DJ 1710 07 Swing arm assly. 1 1 1 6 35 1710 33 Grease nipple 2 2 2 7 DH 1710 13 Collar swing arm 2 2 2 8 DH 1710 15 Dust seal swing arm 4 4 4 9 DJ 1710 08 Chain slider 1 1 1 10 39 0553 02 Screw 2 2 2 11 39 0454 11 Plain washer 2 2 2 12 DH 1710 12 Shaft swing arm 1 1 1 13 DH 1710 19 ‘U’ nut swing arm 1 1 1 14 DJ 1510 36 Adjuster chain LH 1 1 1 15 DJ 1510 37 Adjuster chain RH 1 1 1 16 DJ 1510 47 Plate Chain Adjuster 2 2 2 17 39 0292 15 Hexagon nut 4 4 4 18 39 0740 11 Plain washer(Nylon) 2 2 2 19 39 0712 15 Domed Cap Nut 2 2 2 20 39 0737 12 Spring Washer 2 2 2 26 : SWING ARM / REAR SHOCK ABSORBER 4 4 17 17 16 14 9 11 10 6 18 1 5 4 78 12 17 1715 16 13 84 8 8 7 19 2 2 202 1 3 2
  • PLATE NO. PULSAR DTSi 33 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1611 30 Main step LH assly. comp. 1 1 1 2 39 2310 04 Flange bolt 4 4 4 3 DJ 1611 31 Main step RH assly. comp. 1 1 1 4 DH 1610 53 Rubber main step 2 2 2 5 DH 1611 94 Kick stopper 1 1 1 6 39 0963 15 Domed Cap nut 2 2 2 7 39 0897 04 Bolt 2 2 2 8 DH 1610 56 Plate Comp. Lower Mounting 2 2 2 9 DH 1611 00 Spacer Main Step 2 2 2 10 DJ 1610 90 Damper Footrest 2 2 2 27 : RIDER FOOT REST 2 4 3 2 4 2 2 1 5 6 87 6 7 8 9 9 10 10
  • 34 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1610 02 Holder LH step 1 1 1 DJ 1611 11 Holder LH step 1 1 1 From Dec.2003 2 DJ 1610 03 Holder RH step 1 1 1 DJ 1611 12 Holder RH step 1 1 1 From Dec.2003 3 DH 1612 27 Pillion step assly. comp. LH 1 1 1 DJ 1611 28 Pillion step assly. comp. LH 1 1 1 From Dec.2003 4 DH 1612 28 Pillion step assly. comp. RH 1 1 1 DJ 1611 29 Pillion step assly. comp. RH 1 1 1 From Dec.2003 5 DH 1610 59 Rubber pillion step 2 2 2 DJ 1611 22 Rubber pillion step 2 2 2 From Dec.2003 6 DH 1610 60 Plate side pillion step 2 2 2 DJ 1611 86 Plate side pillion step 2 2 2 From Dec.2003 7 DH 1610 61 Pin pillion step 2 2 2 8 30 1410 31 ‘O’ ring 2 2 2 9 39 1040 11 Plain washer 2 2 2 10 39 0784 08 Split pin 2 2 2 11 39 1069 01 Bolt 1 1 1 Stopper bolt 12 39 0292 15 Nut 1 1 1 13 39 1741 04 Flanged Bolt 2 2 2 Bottom Mtg. LH & RH Holder Step 28 : PILLION FOOT REST / HOLDER 7 5 3 9 8 10 6 1112 7 2 1 10 8 9 5 6 4 13
  • PLATE NO. PULSAR DTSi 35 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1610 19 Clamp brake hose 1 1 1 For disc brake hose 2 DJ 1611 06 Brace fender 1 1 1 3 39 1557 04 Flange bolt 4 4 4 Fender front mtg. 4 DJ 1610 68 Clamp 2 2 2 For cables 5 DH 1610 69 Fender rear front 1 1 1 6 39 1672 04 Flange bolt 2 2 2 7 39 0711 11 Plain washer 4 4 4 8 39 0798 15 Flange nut 2 2 2 9 DJ 1610 51 Fender rear 1 1 1 10 39 1680 04 Flange bolt 2 2 2 11 DJ 1610 91 Grommet Front Fender 4 4 4 12 DH 1611 83 Mud flap rear 1 1 1 13 39 2420 01 Screw 3 3 3 14 39 0326 15 Nylock nut 3 3 3 15 39 0242 11 Plain washer 6 6 6 16 DJ 1610 92 Sleeve Front Fender 4 4 4 17 DJ 1610 69 Nail for Cable Guide 2 2 2 29 : MUDGUARD FRONT & REAR 1410 7 9 7 8 6 3 4 5 2 12 15 13 15 4 11 16 1 17
  • 36 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1610 53 Stand comp. main 1 1 1 2 30 1611 57 Shaft stand 1 1 1 3 39 0787 08 Pin cotter 1 1 1 4 DH 1611 21 Spring main stand 1 1 1 5 DH 1611 45 Cover spring main stand 1 1 1 6 DH 1610 65 Stand side 1 1 1 7 DH 1610 66 Spring side stand 1 1 1 8 DH 1611 46 Cover spring side stand 1 1 1 9 DF 1611 02 Bolt 1 1 1 10 39 0422 15 Nut 1 1 1 11 DH 2010 15 Side stand switch 1 1 1 12 DH 2010 26 Screw pan cross 2 2 2 Alt. 39 1523 01 13 39 0790 12 Spring washer 2 2 2 14 30 2010 64 Band 1 1 1 N.I. 30 : STAND ASSEMBLY 10 6 9 8 7 3 1 5 4 2 11 13 12 14
  • PLATE NO. PULSAR DTSi 37 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 16 1510 66 Nipple spoke 72 72 72 2 DJ 1510 04 Spoke inner front 18 18 18 3 DJ 1510 05 Spoke outer front 18 18 18 4 DH 1510 24 Spoke inner rear 18 18 18 5 DH 1510 25 Spoke outer rear 18 18 18 6 30 1510 29 Band rim 2 2 2 7 DJ 1510 21 Wheel rim front 1 1 1 8 DJ 1510 20 Tyre front 1 1 1 Proprietory items not to 9 30 1510 19 Tube front 1 1 1 service 10 DJ 1510 03 Wheel rim rear 1 -- -- DH 1510 21 Wheel rim rear -- 1 1 11 DJ 1510 08 Tyre rear 1 -- -- DH 1510 08 Tyre rear -- 1 1 Proprietory items Not to 12 DJ 1510 09 Tube rear 1 -- -- service 30 1511 08 Tube rear -- 1 1 31 : TYRE / TUBE / RIM / SPOKES 4 1 6 10 8 6 7 9 32 1 12 5 11
  • 38 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1510 30 Drum front assly. 1 1 1 2 39 2362 20 Bearing ball 2 2 2 3 DE 1510 06 Spacer assly. 1 1 1 4 30 1510 33 Seal oil 1 1 1 5 DE 1510 12 Plate drive 1 1 1 6 DE 1510 08 Seal oil 1 1 1 7 DJ 1510 14 Disc 1 1 1 8 DJ 1510 39 Adaptor 1 1 1 9 39 2124 15 Hex. nut / flange 6 6 6 10 DH 1510 40 Hex. soc.hd. bolt 6 6 6 Alt. 39 2038 04 11 DJ 1510 43 Case meter gear 1 1 1 12 DE 1510 11 Speedometer gear 1 1 1 13 DJ 1510 40 Spacer 1 1 1 14 DJ 1510 41 Axle 1 1 1 15 39 0781 11 Plain washer 1 1 1 16 39 0786 15 Hex.slotted nut 1 1 1 17 39 0787 08 Pin cotter 1 1 1 32 : FRONT HUB (FOR DISC BRAKE) 2 3 1 2 5 6 12 11 7 10 17 16 15 13 14 9 8 4
  • PLATE NO. PULSAR DTSi 39 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 20 19 18 17 7 6 22 21 11A 11B 12 15 9 8 3 5 5 4 10 13 14 5 4 5 2 1 33 : FRONT MASTER CYLINDER (FOR DISC BRAKES) 1 DE 1910 43 Major Kit - Master Cylinder 1 1 1 2 DH 1510 36 Hose Brake Front 1 1 1 3 DJ 1910 06 Lever Grip RH 1 1 1 4 DE 1910 11 Banjo Bolt 2 2 2 5 DE 1910 10 Washer Copper 4 4 4 6 DE 1910 33 Clamp Holder RH 1 1 1 7 DE 1910 34 Bolt 1 1 1 8 DE 1910 31 Bolt Front Brake Lever 1 1 1 9 DE 1910 32 Nut Flanged 1 1 1 10 DE 1910 30 Screw 2 2 2 11 DE 1910 12 Cylinder Master 1 1 1 12 DE 1910 24 Circlip 1 1 1 13 DE 1910 29 Reservoir Cover 1 1 1 14 DE 1910 28 Diaphragm 1 1 1 15 DE 1910 27 Cover seal Master cylinder (Boot) 1 1 1 11
  • 40 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 33 : FRONT MASTER CYLINDER (FOR DISC BRAKES) 16 20 19 18 17 7 6 22 21 11A 11B 12 15 9 8 3 5 5 4 10 13 14 5 4 5 2 1 16 DE 2010 16 Front brake switch 1 1 1 17 DE 1910 23 Return spring 1 1 1 18 DE 1910 36 Window 1 1 1 19 DE 1910 37 'O' ring 1 1 1 20 DE 1910 38 Clip 1 1 1 21 DE 1910 25 Push rod 1 1 1 22 DE 1910 26 Conical spring 1 1 1 23 DH 0100 06 Disc brake kit - KBX 1 1 1 N.I. 11
  • PLATE NO. PULSAR DTSi 41 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 7 10 9 11A 11B 12A 5 8 2 4 11 121 3 6 6 12A 7 10 9 11B 11A 34 : FRONT DISC BRAKE 1 DJ 1510 14 Disc, Front 1 1 1 2 DG 1510 89 Caliper Assly. Front 1 1 1 3 DH 1510 40 Bolt, Disc Plate 6 6 6 Alt. 39 2038 04 4 39 1769 04 Bolt Flanged 2 2 2 5 DE 1510 48 Spring Pad 1 1 1 6 DE 1510 46 Bleeder Screw 1 1 1 7 DE 1510 47 Bleeder Cap 1 1 1 8 DE 1510 37 Disc Pad Set 1 1 1 9 DE 1510 43 Insulator 1 1 1 10 DE 1510 45 Dust cover 1 1 1 11 DE 1510 51 Minor Kit - Caliper 1 1 1 12 DE 1510 52 Major Kit - Caliper 1 1 1
  • 42 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 30 1510 63 Drum rear 1 1 1 2 39 2241 20 Bearing ball 1 1 1 3 39 2242 20 Bearing ball 1 1 1 4 30 1510 75 Collar bearing 1 1 1 5 30 1510 76 Damper 1 1 1 6 30 1510 08 Panel rear brake 1 1 1 7 30 1510 12 Cam brake 1 1 1 8 30 1510 38 Ring ‘O’ 1 1 1 9 30 1510 05 Indiactor 1 1 1 10 DH 1510 15 Lever brake 1 1 1 11 39 2447 04 Bolt 1 1 1 12 39 0798 15 Nut 1 1 1 13 30 1511 05 Shoe brake assly. 1 1 1 14 30 1510 69 Spring 2 2 2 15 DH 1510 10 Coupling 1 1 1 35 : REAR HUB 21 28 23 98 67 14 13 14 2 54 3 21 15 17 20 26 27 19 22 18 1625 12 10 11 24 1 29 30 31
  • PLATE NO. PULSAR DTSi 43 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 30 1011 92 Bearing ball 1 1 1 39 2240 20 Bearing ball 1 1 1 17 DJ 1510 33 Sleeve 1 1 1 18 30 1510 82 Seal oil 1 1 1 19 DJ 1510 18 Sprocket Hub 1 1 1 ‘IH’ mark 20 30 1510 81 Lock washer 3 3 3 21 DJ 1510 48 ‘D’ Bolt 6 6 6 22 39 0694 15 Hex. lock nut 6 6 6 23 DJ 1510 32 Axle 1 1 1 24 DH 1710 19 ‘U’ nut 1 1 1 25 DJ 1510 38 Chain 1 1 1 26 39 0801 15 Nut 1 1 1 27 DJ 1510 35 Collar 1 1 1 28 DJ 1510 34 Collar 1 1 1 29 39 2566 11 Plain washer 1 1 1 30 39 2567 11 Plain washer 1 1 1 31 DJ 1510 53 Drive Chain Lock 1 1 1 35 : REAR HUB 21 28 23 98 67 14 13 14 2 54 3 21 15 17 20 26 27 19 22 18 1625 12 10 11 24 1 29 30 31
  • 44 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1910 01 Lever brake 1 1 1 2 DH 1910 04 Shaft assly.brake lever 1 1 1 3 39 2121 04 Flange bolt 1 1 1 4 DH 1910 13 Spacer brake shaft assly. 1 1 1 5 DH 1910 06 Spring 1 1 1 6 39 1537 21 ‘O’ Ring 1 1 1 7 DH 1910 23 Dust Cap 1 1 1 8 DJ 1910 10 Rod assly. brake 1 1 1 9 30 1910 38 Pin 1 1 1 10 39 0198 11 Plain washer 3 3 3 11 39 0808 08 Split pin 1 1 1 12 30 1910 35 Spring 1 1 1 13 15 1910 26 Pin 1 1 1 14 30 1910 36 Brake adjuster nut 1 1 1 15 DJ 1510 42 Rod torque 1 1 1 16 DH 1510 29 Hex. bolt 1 1 1 17 30 1510 95 Hex. bolt 1 1 1 18 39 0789 12 Spring washer 2 2 2 19 39 0794 15 Nut hex. 2 2 2 20 39 0807 08 Pin snap 2 2 2 21 39 0201 11 Plain Washer 1 1 1 36 : REAR BRAKE PEDAL 18 20 19 16 14 13 10 12 10 811 10 2 4 1 5 3 9 18 19 15 17 20 21 6 7
  • PLATE NO. PULSAR DTSi 45 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1810 67 Handle 1 -- -- DJ 1810 68 Handle -- 1 1 2 DJ 1810 84 Holder handle Assly. 1 1 1 3 39 1714 04 Flanged bolt 4 4 4 4 DJ 2010 24 Control switch LH 1 1 1 5 DJ 2010 12 Control switch RH 1 1 -- DH 2010 16 Control switch RH -- -- 1 6 DJ 1910 09 Lever assly.grip LH 1 1 -- DH 1910 15 Lever assly.grip LH -- -- 1 7 DJ 1910 04 Holder left hand 1 1 -- DH 1910 34 Holder left hand -- -- 1 8 DH 1910 02 Lever grip left 1 1 1 9 DD 1910 85 Bolt 1 1 1 10 39 1184 15 Self locking nut 1 1 1 11 30 1910 24 Screw 1 1 1 12 30 1910 17 Nut 1 1 1 13 39 0198 11 Plain washer 1 1 1 14 39 0725 04 Hex. bolt 1 1 1 15 DH 1910 07 Grip LH 1 1 1 37 : HANDLE BAR 11 13 8 17 23 5 1 4 22 2 3 21 12 10 18 19 15 9 7 14 6 25 24 26 19 1816 20
  • 46 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 DH 1910 14 Grip Assly. RH 1 1 1 17 DH 1910 19 Boot for lever 1 1 1 18 DJ 1810 11 Handle bar weight 2 -- -- DH 1810 22 Handle bar weight -- 2 2 19 DH 1810 40 Hex. soc.hd. cap screw 2 2 2 Alt. 39 2427 04 20 DJ 1810 39 Pad Holder Handle 1 1 1 21 DJ 2210 03 Mirror assly. LH 1 1 1 22 DJ 2210 04 Mirror assly. RH 1 1 1 23 30 1910 48 Band 4 4 4 24 DJ 2010 23 Switch assly.ignition 1 1 1 25 39 1943 04 Flange bolt 2 2 2 26 DJ 2010 34 Clutch Switch 1 1 -- For Self Start only 37 : HANDLE BAR 11 13 8 17 23 5 1 4 22 2 3 21 12 10 18 19 15 9 7 14 6 25 24 26 19 1816 20
  • PLATE NO. PULSAR DTSi 47 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1810 89 Seal dust 2 2 -- 2 DJ 1810 88 Ring snap 2 2 -- 3 DJ 1810 87 Oil seal 2 2 -- 4 DJ 1810 61 Outer Tube LH 1 1 -- 5 DJ1810 62 Outer Tube RH 1 1 -- 6 30 1810 26 Gasket 2 2 -- 7 30 1810 25 Bolt 2 2 -- 8 30 1810 53 Cylinder comp.fork 2 2 -- 9 DJ 1810 45 Clamp for Bellow 2 2 -- 10 DJ 1810 44 Bellow 2 2 -- 11 DJ 1810 70 Clamp Hose Pipe 1 1 -- 12 DH 1810 09 Grommet Top 2 2 -- 13 DJ 1810 86 Pipe comp.suspension inner 2 2 -- 14 DE 1810 07 Spring front fork 2 2 -- 15 30 1810 44 Bolt 1 1 -- 38 : FRONT FORK 25 22 19 18 17 16 23 24 14 9 10 8 7 6 4/5 3 2 1 21 27 15 13 11 12 20 20 26 26 28
  • 48 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 DH 1810 15 Bolt fork 2 2 -- 17 30 1810 29 ‘O’ ring 2 2 -- 18 30 1810 28 Seat fork spring 2 2 -- 19 DJ 1810 17 Holder fork upper 1 1 -- 20 DJ 1810 52 Cover Trail B 4 4 -- 21 DJ 1810 48 Fork front 1 1 -- 22 DJ 1810 41 Holder fork under 1 1 -- 23 39 0789 12 Spring washer 2 2 -- 24 39 1813 04 Bolt 2 2 -- 25 DH 1810 23 Bearing cone 1 1 -- 26 DJ 1810 85 Cushion Rubber 2 2 -- 27 DJ 1810 66 Lamp Shade asly. 1 1 -- 28 DG 1810 08 Socket Bolt 2 2 2 38 : FRONT FORK 25 22 19 18 17 16 23 24 14 9 10 8 7 6 4/5 3 2 1 21 27 15 13 11 12 20 20 26 26 28
  • PLATE NO. PULSAR DTSi 49 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 25 22 19 18 17 16 23 24 14 9 10 8 7 6 4/5 3 2 1 21 28 15 13 11 12 27 20 26 30 29 1 DJ 1810 89 Seal dust -- -- 2 2 DJ 1810 88 Ring snap -- -- 2 3 DJ 1810 87 Oil seal -- -- 2 4 DJ 1810 61 Outer Tube LH -- -- 1 5 DJ1810 62 Outer Tube RH -- -- 1 6 30 1810 26 Gasket -- -- 2 7 30 1810 25 Bolt -- -- 2 8 30 1810 53 Cylinder comp.fork -- -- 2 9 DJ 1810 45 Clamp for Bellow -- -- 2 10 DJ 1810 44 Bellow -- -- 2 11 DJ 1810 70 Clamp Hose Pipe -- -- 1 12 DH 1810 09 Grommet Top -- -- 2 13 DJ 1810 86 Pipe comp.suspension inner -- -- 2 14 DE 1810 07 Spring front fork -- -- 2 15 30 1810 44 Bolt -- -- 1 38A : FRONT FORK ( FOR PULSAR 150 KICK START ONLY)
  • 50 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 DH 1810 15 Bolt fork -- -- 2 17 30 1810 29 ‘O’ ring -- -- 2 18 30 1810 28 Seat fork spring -- -- 2 19 DJ 1810 17 Holder fork upper -- -- 1 20 DJ 1810 43 Cover Trail B -- -- 2 21 DJ 1810 47 Front Fork -- -- 1 22 DJ 1810 41 Holder fork under -- -- 1 23 39 0789 12 Spring washer -- -- 2 24 39 1813 04 Bolt -- -- 2 25 DH 1810 23 Bearing cone -- -- 1 26 DJ 1810 85 Cushion Rubber -- -- 2 27 DJ 1810 42 Cover Trail A -- -- 2 28 DJ 1810 74 Cover Fork LH -- -- 1 29 DJ 1810 75 Cover Fork RH -- -- 1 30 DG 1810 08 Socket Bolt -- -- 2 38A : FRONT FORK ( FOR PULSAR 150 KICK START ONLY) 25 22 19 18 17 16 23 24 14 9 10 8 7 6 4/5 3 2 1 21 28 15 13 11 12 27 20 26 30 29
  • PLATE NO. PULSAR DTSi 51 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 7101 X4 Fuel Tank with Decal 1 1 1 FOR RED COLOUR DH 7101 X6 Fuel Tank with Decal 1 1 1 FOR BLUE COLOUR DH 7101 T8 Fuel Tank with Decal 1 1 1 FOR SILVER COLOUR DH 7101 X3 Fuel Tank with Decal 1 1 1 FOR BLACK COLOUR DH 7101 W1 Fuel Tank with Decal 1 1 1 FOR PURPLE COLOUR DH 7101 1C Fuel Tank with Decal 1 1 1 FOR MAGIC SILVER COLOUR 2 DH 7301 X4 Side cover LH 1 1 1 FOR RED COLOUR DH 7301 X6 Side cover LH 1 1 1 FOR BLUE COLOUR DH 7301 T8 Side cover LH 1 1 1 FOR SILVER COLOUR DH 7301 X3 Side cover LH 1 1 1 FOR BLACK COLOUR DH 7301 W1 Side cover LH 1 1 1 FOR PURPLE COLOUR DH 7301 1C Side cover LH 1 1 1 FOR MAGIC SILVER COLOUR 3 DH 7302 X4 Side cover RH 1 1 1 FOR RED COLOUR DH 7302 X6 Side cover RH 1 1 1 FOR BLUE COLOUR DH 7302 T8 Side cover RH 1 1 1 FOR SILVER COLOUR DH 7302 X3 Side cover RH 1 1 1 FOR BLACK COLOUR DH 7302 W1 Side cover RH 1 1 1 FOR PURPLE COLOUR DH 7302 1C Side cover RH 1 1 1 FOR MAGIC SILVER COLOUR 39 : PAINTED PARTS & DECALS 4 8/96/7 1 5 10/11 2 3 13 12
  • 52 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 4 DH 7303 X4 Seat Cowl W/o Decal 1 1 1 FOR RED COLOUR DH 7303 X6 Seat Cowl W/o Decal 1 1 1 FOR BLUE COLOUR DH 7303 T8 Seat Cowl W/o Decal 1 1 1 FOR SILVER COLOUR DH 7303 X3 Seat Cowl W/o Decal 1 1 1 FOR BLACK COLOUR DH 7303 W1 Seat Cowl W/o Decal 1 1 1 FOR PURPLE COLOUR DH 7303 1C Seat Cowl W/o Decal 1 1 1 FOR MAGIC SILVER COLOUR 5 DH 7304 X4 Front Fender 1 1 1 FOR RED COLOUR DH 7304 X6 Front Fender 1 1 1 FOR BLUE COLOUR DH 7304 T8 Front Fender 1 1 1 FOR SILVER COLOUR DH 7304 X3 Front Fender 1 1 1 FOR BLACK COLOUR DH 7304 W1 Front Fender 1 1 1 FOR PURPLE COLOUR DH 7304 1C Front Fender 1 1 1 FOR MAGIC SILVER COLOUR 6 DJ 1611 80 Decal 150 LH (For Seat Cowl) 1 1 1 FOR RED & SILVER DJ 1611 78 Decal 150 LH (For Seat Cowl) 1 1 1 FOR BLUE,BLACK,PURPLE 7 DJ 1611 81 Decal 150 RH (For Seat Cowl) 1 1 1 FOR RED & SILVER DJ 1611 79 Decal 150 RH (For Seat Cowl) 1 1 1 FOR BLUE,BLACK,PURPLE 8 DJ 1611 84 Decal 180 LH (For Seat Cowl) 1 1 1 FOR RED & SILVER DJ 1611 82 Decal 180 LH (For Seat Cowl) 1 1 1 FOR BLUE,BLACK,PURPLE 39 : PAINTED PARTS & DECALS 4 8/96/7 1 5 10/11 2 3 13 12
  • PLATE NO. PULSAR DTSi 53 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 9 DJ 1611 85 Decal 180 RH (For Seat Cowl) 1 1 1 FOR RED , SILVER DJ 1611 83 Decal 180 RH (For Seat Cowl) 1 1 1 FOR BLUE,BLACK,PURPLE 10 DJ 1410 28 Pulsar decal / ‘B’ monogram LH 1 1 1 FOR RED , SILVER DJ 1410 26 Pulsar decal / ‘B’ monogram LH 1 1 1 FOR BLUE,BLACK,PURPLE 11 DJ 1410 29 Pulsar decal / ‘B’ monogram RH 1 1 1 FOR RED , SILVER DJ 1410 27 Pulsar decal / ‘B’ monogram RH 1 1 1 FOR BLUE,BLACK,PURPLE 12 DH 1410 20 Seat tape 1 1 1 13 DJ 7401 X4 Fairing 1 1 1 FOR RED COLOUR DJ 7401 X6 Fairing 1 1 1 FOR BLUE COLOUR DJ 7401 T8 Fairing 1 1 1 FOR SILVER COLOUR DJ 7401 X3 Fairing 1 1 1 FOR BLACK COLOUR DJ 7401 W1 Fairing 1 1 1 FOR PURPLE COLOUR DJ 7401 1C Fairing 1 1 1 FOR MAGIC SILVER COLOUR 39 : PAINTED PARTS & DECALS 4 8/96/7 1 5 10/11 2 3 13 12
  • 54 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1410 50 Cap Assly. Tank 1 1 1 2 39 0840 01 Pan head screw 1 1 1 Alt. 39 1780 01 3 39 2381 04 Hex. Soc Hd. cap screw 7 7 7 4 DK 1410 01 Tap Assly 1 1 1 5 DH 1410 48 Rotor with key 1 1 1 DH 1810 44 4 In 1 Lock set With Key 1 1 1 6 30 1410 39 Packing 1 1 1 7 DD 1410 22 Bolt flanged 2 2 2 8 39 0740 11 Plain Washer 2 2 2 9 DH 201013 Gauge Fuel 1 1 1 10 30 1410 28 Gasket fuel Gauge 1 1 1 11 30 1410 32 Bolt 4 4 4 12 DJ 1410 06 Tube fuel 1 1 1 13 30 1410 15 Pipe clip 1 1 1 14 DH 1410 24 Drain tube 1 1 1 15 DJ 1410 02 Clamp 1 1 1 40 : PETROL COCK, CAP TANK & GAUGE FUEL 12 13 7 8 14 6 2 15 10 11 9 1 4 3 5
  • PLATE NO. PULSAR DTSi 55 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1611 58 Grommet side cover 4 4 4 2 DH 1611 33 Grommet side cover Rear 2 2 2 3 39 1607 01 Screw 2 2 2 Alt. DG 1611 21 4 DH 1612 31 Lock for side cover with key 2 2 2 5 DH 1810 44 Lock Set (4 in 1) with Key 1 1 1 N.I. 6 DH 1410 23 Damper 1 1 1 7 DJ 1410 08 Damper front 2 2 2 8 39 1556 04 Flanged Bolt 1 1 1 9 39 2424 11 Plain Washer 1 1 1 10 DH 1410 31 Tape tank inner 2 2 2 41 : FITTINGS - PETROL TANK, SIDE COVER & COVER SEAT 4 2 2 3 4 6 9 8 1 1 7 10
  • 56 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1910 16 Meter Assly 1 1 1 2 DH 1910 25 Cover Meter case Upper (Black) 1 1 1 3 DJ 1910 18 Speedometer 1 1 1 4 DJ 1910 17 Techo meter 1 1 1 5 DH 1910 28 Meter fuel 1 1 1 6 DH 1910 29 Lamp 12 V-1.4W 4 4 4 7 DH 1910 30 Cover meter lower (Black) 1 1 1 8 DH 1910 31 Bracket meter 1 1 1 9 DH 1910 37 Lamp 12V - 3W 3 3 3 10 DH 1910 33 Cover (White) 1 1 1 11 DD 1910 31 Grommet special 2 2 2 12 DD 1911 33 Knob for tripmeter 1 1 1 13 DG 1910 98 Screw for ‘Tripmeter Knob’ 1 1 1 14 39 0798 15 Nut 2 2 2 42 : METER ASSLY. 6 12 2 3 5 7 8 11 4 1 10 13 9
  • PLATE NO. PULSAR DTSi 57 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1910 14 Cable Throttle 1 -- -- DJ 1910 13 Cable Throttle -- 1 1 2 DJ 1910 15 Cable Clutch 1 -- -- DH 1910 41 Cable Clutch -- 1 1 3 DJ 1910 12 Cable Starter (Choke) 1 -- -- DJ 1910 11 Cable Starter (Choke) -- 1 1 4 DJ 1910 05 Cable Speedometer 1 1 1 5 30 1910 67 Oil Seal 1 1 1 6 DD 1910 10 Inner cable Speedometer 1 1 1 43 : CONTROL CABLES 4 2 3 6 5 1
  • 58 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1610 56 Case Chain Upper Assly 1 1 1 2 DJ 1610 59 Case Chain Lower Assly 1 1 1 3 28 1611 47 Rubber Plug A 4 4 4 4 DH 1610 73 Instruction Label 1 1 1 5 39 0897 04 Bolt 2 2 2 Rear side Mtg. 6 39 2475 04 Bolt 2 2 2 Front side Mtg. 7 39 0711 11 Plain Washer 4 4 4 8 15 1610 69 Rubber Cap 1 1 1 44 : CHAIN CASE 6 4 2 7 5 8 7 6 1 7 5 7 3
  • PLATE NO. PULSAR DTSi 59 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 2010 54 Head Lamp 1 1 -- 2 39 1778 02 Self Tapping Screw 4 4 -- 3 DJ 1810 77 Special Bolt Fairing Mounting 2 2 -- 4 DD 2011 60 Lamp 12V 35/35W-HS1 1 1 -- 5 DJ 2010 72 Lamp 12V 5W 2 2 -- 6 DJ 1810 69 Packing Fairing 1 1 -- 7 DJ 1810 33 Wind Shield 1 1 -- 8 DF 1810 98 Bolt 4 4 -- 9 DL 1810 10 Well Nut 4 4 -- 10 39 2141 24 Non Metallic Washer 4 4 -- 11 DJ 1810 34 Side Flap LH 1 1 -- 12 DJ 1810 35 Side Flap RH 1 1 -- 13 DJ 1810 36 Plug Side Flap 2 2 -- 14 39 0705 01 Mashroom Head Bolt 2 2 -- 15 DJ 1810 26 Fairing mounting upper bracket 1 1 -- 45 : HEAD LAMP & FAIRING 19 21 17 18 13 3 11 15 3 13 12 2 16 9 7 10 8 5 5 4 14 6 18 17 21 19 1
  • 60 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 DJ 1810 37 Decal Wind Shield 1 1 -- 17 DJ 1810 64 Grommet Fairing Mounting 6 6 -- 18 DJ 1810 29 Collar Fairing Mounting 6 6 -- 19 39 1553 04 Hex.Flanged Bolt 4 4 -- 20 DJ 1810 65 Clip Nut 4 4 -- N.I. 21 39 0211 11 Plain Washer 4 4 -- 45 : HEAD LAMP & FAIRING 19 21 17 18 13 3 11 15 3 13 12 2 16 9 7 10 8 5 5 4 14 6 18 17 21 19 1
  • PLATE NO. PULSAR DTSi 61 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 46 : HEAD LAMP ( FOR PULSAR 150 KICK START ONLY) 3 14 18 4 6 11 7 5 1 21 1620 219 13 15 16 8 10 9 12 17 1 DJ 2010 37 Head light assly complete -- -- 1 2 DH 2010 02 Bracket Head light -- -- 1 3 DH 2010 03 Head light housing -- -- 1 4 DJ 2010 46 Rim head light -- -- 1 5 DJ 2010 51 Reflector with lens -- -- 1 6 DD 2010 06 Screw -- -- 2 7 DD 2010 07 Collar -- -- 2 8 DD 2010 08 Collar -- -- 2 9 DJ 2010 71 Damper Head Lamp -- -- 2 10 DD 2010 09 Damper -- -- 2 11 39 1684 12 Spring Washer -- -- 2 12 39 1682 04 Flange Bolt -- -- 2 13 39 0694 15 Nut -- -- 2 14 20 2010 24 Lamp 12 V 35/35 W -- -- 1 15 DH 1910 37 Lamp 12 V 3W -- -- 1 22
  • 62 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 46 : HEAD LAMP ( FOR PULSAR 150 KICK START ONLY) 16 DD 2010 48 Nut (Nylon) -- -- 1 17 DF 2010 58 Lamp Holder Assly. -- -- 1 18 DD 2010 40 Screw -- -- 3 19 DD 2010 45 Screw -- -- 1 20 DD 2010 46 Spring for Adjustment -- -- 1 21 DD 2010 47 Washer -- -- 1 22 DJ 2010 69 Collar Head Lamp -- -- 2 3 14 18 4 6 11 7 5 1 21 1620 219 13 15 16 8 10 9 12 17 22
  • PLATE NO. PULSAR DTSi 63 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 2010 38 Light Assly. Signal Fr. LH/Lamp 1 1 -- DJ 2010 58 Light Assly. Signal Fr. LH/Lamp -- -- 1 2 DJ 2010 39 Light Assly. Signal Fr. RH/Lamp 1 1 -- DJ 2010 59 Light Assly. Signal Fr. RH/Lamp -- -- 1 3 DJ 2010 40 Light Assly. Signal Rr. LH/Lamp 1 1 1 4 DJ 2010 41 Light Assly. Signal Rr. RH/Lamp 1 1 1 5 06 2010 83 Lamp 12 V - 10W 4 4 4 6 39 1970 15 Hex. nut with flange 4 4 4 7 DJ 2010 49 Blinker Lens (LH) 2 2 2 8 DJ 2010 50 Blinker Lens (RH) 2 2 2 47 : INDIACATOR LIGHT ASSLY. 7/8 5 3/4 1/2 6
  • 64 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 2010 61 Tail light with Lamp 1 1 1 2 DJ 2010 74 Lens tail light 1 1 1 3 20 2010 29 Lamp 12 V 21/5 W 1 1 1 4 DD 2010 11 Damper 3 3 3 5 31 2010 01 Collar 3 3 3 6 39 0211 11 Plain Washer 3 3 3 7 39 2124 15 Nut 3 3 3 8 39 1972 15 Flange Nut 2 2 2 9 39 0705 01 Screw 2 2 2 Assly. Light No. Plate Mtg. 10 DJ 1610 72 Bracket Rear No. Plate 1 1 1 11 39 1773 04 Bolt flange 2 2 2 12 DP 1611 45 Number plate Rear 1 1 1 13 39 1680 04 Hex Flanged Bolt 2 2 2 14 DP 1611 44 Number plate front 1 1 1 15 DJ 1810 24 Front No. Plate Mounting Bracket 1 1 1 16 DJ 2010 56 Assly. Light No. Plate 1 1 1 17 39 1783 01 Truss Screw (For Front No. Plate) 2 2 2 18 30 2010 29 Lamp 12V-4W 1 1 1 48 : TAIL LAMP ASSLY. / FRONT NO. PLATE 11 14 16 4 5 6 7 9 1312 10 3 2 1 15 17 8 18
  • PLATE NO. PULSAR DTSi 65 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 2010 11 Horn with LH stay 1 -- -- DH 2010 14 Horn with RH stay 1 -- -- 2 DH 2010 20 Horn -- 1 1 3 39 1507 11 Plain Washer 1 1 2 4 39 1956 04 Flange Bolt 1 1 2 5 30 1910 48 Band 5 5 5 6 30 2010 64 Band 3 3 3 7 DH 2010 29 Wiring Harness -- -- 1 DJ 2010 60 Wiring Harness 1 -- -- DH 2010 31 Wiring Harness -- 1 -- 8 31 2010 79 Rear Brake Switch 1 1 1 9 DH 1910 12 Spring Brake Switch 1 1 1 10 DH 2010 19 Grommet Rear Brake Switch 1 1 1 11 DJ 2010 33 Battery (12V-9A) 1 1 -- DH 2010 17 Battery (12V-2.5A) -- -- 1 12 DJ 1610 06 Rubber pad I Battery Bkt. 1 1 -- DH 1611 35 Rubber pad I Battery Bkt. -- -- 2 13 DJ 1610 07 Rubber pad II Battery Bkt. 2 2 -- DH 1611 36 Rubber pad II Battery Bkt. -- -- 1 49 : ELECTRICAL EQUIPMENTS 3 4 1/2 16 21 22 6 5 7 8 9 13 11 14 12 17 19 15 18 20 23 24 10
  • 66 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 14 DJ 1610 08 Rubber pad III Battery Bkt. 1 1 -- 15 DH 1611 19 Band Battery Bkt. 1 1 -- 16 29 2010 66 Assly DC flasher / damper 1 1 1 17 39 1680 04 Flange Bolt -- -- 3 18 DJ 2010 19 Starter Relay / Damper 1 1 -- 19 DH 1611 26 Bracket battery -- -- 1 20 DJ 2010 28 Relay for Interlock 1 1 -- 21 30 2011 04 Fuse box Assly. 1 1 1 22 30 2010 85 Fuse 1 1 1 23 DJ 2010 20 Cable assly. (Battery to St.Relay) 1 1 -- 24 DJ 2010 21 Cable assly. (Battery to Earth) 1 1 -- 49 : ELECTRICAL EQUIPMENTS 3 4 1/2 16 21 22 6 5 7 8 9 13 11 14 12 17 19 15 18 20 23 24 10
  • PLATE NO. PULSAR DTSi 67 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 2210 04 Tool Kit 1 1 1 * 30 2210 04 Tool Driver 1 1 1 * CB 2210 03 Tool Wrench (Box 16 mm) 1 1 1 * 30 2210 33 Tool Wrench (10 X 13) 1 1 1 * 30 2210 11 Tool Wrench (14 X 17) 1 1 1 For reference only not to service separately * 30 2210 10 Plier 1 1 1 * DH 2210 03 Tool Bag 1 1 1 * 30 2210 05 Tool wrench (27 A/F) 1 1 1 * 30 2210 06 Tool wrench (22 A/F) 1 1 1 * 30 2210 09 Tool bar 1 1 1 2 DH 2110 05 Band Tool Kit 2 2 2 50 : TOOL KIT 1 2
  • 68 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 51 : ACCESSORIES / GRAB HANDLE 1 DH 1610 75 Leg Guard 1 1 1 2 DH 1611 37 Hook leg guard 2 2 2 3 DH 1611 39 Spacer leg guard 2 2 2 4 39 2275 15 Domed cap nut 4 4 4 5 DH 1610 74 Sari Guard Assly 1 1 1 6 DH 1612 55 Flange Bolt 1 1 1 7 39 0789 12 Spring Washer 1 1 1 8 39 0080 04 Bolt 1 1 1 9 39 1608 04 Cap Bolt 1 1 1 10 39 0296 15 Hex Nut 1 1 1 11 DH 1611 44 Cap Sari Guard 1 1 1 12 DH 1610 47 Grab Rail 1 1 1 13 39 2310 04 Bolt Flange 4 4 4 14 DD 2210 03 Plug 2 2 2 15 DH 1611 99 Boot Sari Guard 1 1 1 10 5 12 13 9 6 7 8 14 3 2 4 1 11 15
Please download to view
All materials on our website are shared by users. If you have any questions about copyright issues, please report us to resolve them. We are always happy to assist you.
...

Pulsar DTSi Parts List

by nagendrach

on

Report

Category:

Documents

Download: 0

Comment: 0

86

views

Comments

Description

Pulsar
Download Pulsar DTSi Parts List

Transcript

  • PLATE NO. PULSAR DTSi 1 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 : COVER CYLINDER HEAD 1 DH 1015 29 Head Cylinder with Cover -- 1 1 DJ 1011 57 Head Cylinder with Cover 1 -- -- 2 DS 1010 26 Cover Tappet 2 2 2 3 39 2391 21 ‘O’ Ring (Cover Tappet) 2 2 2 4 DS 1011 66 Silent Bush (V) 1 1 1 5 DS 1010 96 Camshaft Cap 1 1 1 6 39 2647 15 Dommed Cap Nut 4 4 4 7 DS 1010 84 Copper Washer 4 4 4 8 39 2532 04 Hex. Bolt with Flange 2 2 2 9 39 1075 04 Hex. Bolt / Flange 4 4 4 10 DH 1012 72 Plug 2 2 2 11 DG 1014 98 Gasket 2 2 2 9 3 5 4 8 10 11 10 11 3 7 6 2 1 2
  • 2 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1015 29 Head Cylinder with Cover -- 1 1 DJ 1011 57 Head Cylinder with Cover 1 -- -- 2 39 1660 05 Stud (Exhaust) 2 2 2 3 DJ 1010 12 Gasket Cylinder Head 1 -- -- DH 1010 33 Gasket Cylinder Head -- 1 1 4 DH 1015 08 Damper Cylinder Head 5 5 5 5 DJ 1011 36 Intake Pipe 1 -- -- DH 1014 07 Intake Pipe -- 1 1 6 39 2539 21 ‘O’ Ring (Intake Pipe) 1 -- -- 39 1283 21 ‘O’ Ring (Intake Pipe) -- 1 1 7 DJ 1210 22 Carburettor Insulator 1 -- -- DH 1211 06 Carburettor Insulator -- 1 1 8 DH 1210 38 Clamp for Insulator 2 2 2 9 39 1674 04 Hex. Bolt / Flange 2 2 2 10 DH 1110 12 Sleeve - Spark Plug 1 1 1 11 39 2608 01 Grub Screw 1 1 1 For Sleeve Spark Plug 12 39 1283 21 ‘O’ Ring 2 2 2 2 : CYLINDER HEAD 8 1 2 2 4 10 11 12 12 6 5 9 8 3 7
  • PLATE NO. PULSAR DTSi 3 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1014 69 Rocker Arm Shaft - Intake 1 1 1 2 DS 1010 32 Rocker Arm Shaft - Exhaust 1 1 1 3 DS 1010 30 Rocker Arm 2 2 2 4 39 1024 01 Screw 2 2 2 5 39 0973 15 Nut 2 2 2 6 DG 1010 29 Cotter valve 4 4 4 7 DS 1010 83 Retainer valve spring 2 2 2 8 DH 1010 27 Spring valve inner 2 2 2 9 DH 1010 28 Spring valve outer 2 2 2 10 39 2017 19 Seal valve stem 2 2 2 11 DH 1010 26 Seat valve spring 2 2 2 12 DJ 1011 24 Valve Intake 1 -- -- DS 1010 23 Valve Intake -- 1 1 13 DJ 1011 25 Valve Exhaust 1 -- -- DS 1010 24 Valve Exhaust -- 1 1 14 DH 1012 95 Wave washer 2 2 2 15 39 2440 11 Plain washer 4 4 4 3 : VALVE 3 15 2 15 14 5 4 12/13 11 10 9 8 7 6 1
  • 4 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 39 2040 21 Ring’O’ 1 1 1 2 DH 1014 10 Camshaft assly. 1 1 1 3 39 2542 20 Bearing cam RH side 1 1 1 6302 - RS1/C3 4 39 2617 20 Bearing cam LH side 1 1 1 6002 - C3 5 DH 1010 17 Guide chain (Tight) 1 1 1 6 DJ 1010 77 Sprocket cam Driver 1 1 1 7 DH 1014 12 Collar cam Sprocket 1 1 1 8 DH 1010 48 Special camshaft washer 1 1 1 9 39 2198 04 Hex. Soc. Head cap Bolt 1 1 1 10 DH 1010 50 Cam Chain 1 1 1 11 DH 1010 10 Guide Chain (slack) 1 1 1 12 DH 1010 11 Cam chain Tensioner pivot Bolt 1 1 1 13 52 DH01 78 Tensioner Assly 1 1 1 14 39 1674 04 Hex Bolt / Flange 2 2 2 15 DJ 1011 37 Decomp Assly. 1 1 1 16 DH 1014 11 Camshaft 1 1 1 4 : CAMSHAFT / TENSIONER 13 1412 11 10 5 1 8 9 6 73 4 2 1516
  • PLATE NO. PULSAR DTSi 5 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1010 04 Gasket Cylinder 1 -- -- DH 1010 16 Gasket Cylinder -- 1 1 2 39 2181 06 Pin dowel 4 4 4 3 DJ 1011 58 Piston Assly. Std. 1 -- -- DH 1015 30 Piston Assly. Std. -- 1 1 4 DJ 1011 06 Ring Set Piston 1 -- -- AA 1012 17 Ring Set Piston -- 1 1 5 39 2132 17 Ring Snap 2 2 2 6 DJ 1010 17 Pin Piston 1 -- -- DH 1012 70 Pin Piston -- 1 1 7 DJ 1011 55 Cylinder Block / Piston Assly 1 -- -- DH 1015 27 Cylinder Block / Piston Assly -- 1 1 8 DH 1014 14 Damper - Cylinder Block 6 6 6 5 : CYLINDER AND PISTON 6 5 4 1 3 2 2 7 5 8
  • 6 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 6 : CRANK SHAFT 1 DJ 1010 18 Crankshaft assly. comp. 1 -- -- DH 1010 57 Crankshaft assly. comp. -- 1 1 2 DH 1011 95 Nut 1 1 1 7mm. (Height) 3 39 2200 11 Washer 1 1 1 4 DJ 1011 12 Set primary driver & driven 1 1 1 5 DH 1010 62 Sprocket cam drive 1 1 1 6 DH 1010 64 Body centrifugal oil filter 1 1 1 7 DH 1010 65 Cover centrifugal oil filter 1 1 1 8 DH 1012 34 Gasket centrifugal oil filter 1 1 1 9 39 2267 01 Oval Screw 3 3 3 10 DH 1010 66 Joint Oil Delivery - B 1 1 1 11 DH 1010 67 Spring Oil Delivery- B 1 1 1 12 39 2199 08 Pin Oil delivery joint - B 1 1 1 13 31 1011 73 Key woodruff 1 1 1 14 39 2203 07 Parallel pin 1 1 1 15 39 2183 04 Bolt 1 1 1 16 39 2165 11 Plain washer 1 1 1 4 6 3 2 8 12 7 11 10 9 15 16 13 1 5 14
  • PLATE NO. PULSAR DTSi 7 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1010 22 Body Balancer Assly. 1 -- -- DH 1010 69 Body Balancer Assly. -- 1 1 2 DH 1010 72 Bearing stopper 1 1 1 3 39 1672 04 Bolt 1 1 1 4 DJ 1011 34 Assly. Balancer Idler Gear comp. 1 -- -- DH 1014 32 Assly. Balancer Idler Gear comp. -- 1 1 5 39 2152 20 Needle roller bearing 2 2 2 6 DJ 1011 33 Spring torsion Balancer Idler 2 -- -- DH 1014 24 Spring torsion Balancer Idler -- 2 2 7 39 2557 17 Circlip ext. 2 2 2 8 39 1686 06 Dowel Pin 2 2 2 9 39 1620 11 Thrust washer 2 2 2 10 52 DH01 77 Balancer Idler Holder 1 1 1 Alt. DH 1013 59 11 39 1674 04 Bolt 3 3 3 7 : BALANCER & BALANCER IDLER GEAR 8 9 7 6 6 7 9 5 1 3 2 4 11 10 8 5
  • 8 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1015 19 Shaft Input Transmission 1 1 1 2 39 2158 11 Washer thrust 1 1 1 3 DH 1010 78 Gear 4th Drive 1 1 1 4 DH 1010 79 Washer Spline 3 3 3 5 DH 1012 35 External Circlip 4 4 4 6 DH 1010 80 Gear 3rd Drive 1 1 1 7 DH 1010 82 Gear 5th drive 1 1 1 8 DH 1010 84 Gear 2nd drive 1 1 1 9 39 2160 11 Thrust washer 1 1 1 10 DH 1013 31 Shaft output Transmission 1 1 1 11 DH 1013 36 Washer Thrust 2 2 2 12 DH 1011 08 Gear 3rd Driven 1 1 1 13 39 2159 11 Thrust Washer 1 1 1 14 DH 1011 10 Gear 4th Driven 1 1 1 15 DH 1011 11 Bush 1st driven 1 1 1 8 : TRANSMISSION 24 16 1514 5412 10 11 17 1819 11 1 2 3 4 5 6 5 7 4 8 9 23 22 20 21 13 5
  • PLATE NO. PULSAR DTSi 9 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 DJ 1011 10 Gear 1st driven 1 1 1 17 DH 1011 13 Gear 5th Driven 1 1 1 18 DH 1013 19 Bush 2nd driven 1 1 1 19 DH 1013 33 Gear 2nd Driven 1 1 1 20 DH 1013 34 Collar Sprocket 1 1 1 21 30 1010 61 ‘O’ Ring Sprocket Coller 1 1 1 22 DH 1011 17 Sprocket Drive 1 1 1 23 DJ 1010 63 Plate Drive Sproket 1 1 1 24 39 1062 04 Bolt Drive Sprocket 2 2 2 8 : TRANSMISSION 24 16 1514 5412 10 11 17 1819 11 1 2 3 4 5 6 5 7 4 8 9 23 22 20 21 13 5
  • 10 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1011 30 Fork Gear Shift Input 1 1 1 2 DH 1011 32 Fork Gear Shift output 2 2 2 3 DH 1011 46 Shaft Gear Shift Fork 1 1 1 4 DH 1014 93 Shaft Gear Shift Fork 1 1 1 5 DJ 1011 47 Drum comp. Gear Shift 1 -- -- DH 1014 91 Drum comp. Gear Shift -- 1 1 6 39 2437 04 Bolt Socket 1 1 1 7 39 2606 07 Parellel pin 1 1 1 8 DJ 1011 48 Guide Gear Shifter 1 -- -- DH 1014 95 Guide Gear Shifter -- 1 1 9 DH 1014 96 Spacer 1 1 1 9 : CHANGE DRUM / SHIFT FORK 8 2 23 4 1 7 6 5 9
  • PLATE NO. PULSAR DTSi 11 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1011 34 Lever comp. Gear Shifter 1 1 1 2 DH 1011 43 Spring Slider arm reset 1 1 1 3 DH 1011 44 Spring Gear Shifter return 1 1 1 4 DJ 1011 49 Lever comp. change 1 -- -- Alt. to DJ 1011 56 5 DH 1011 65 Lever comp. change -- 1 1 6 31 1011 08 Damper 1 1 1 7 39 2453 04 Flanged Bolt 1 1 1 8 DH 1010 13 Bolt Gear Shift drum Stopper 1 1 1 9 DH 1015 03 Stopper gear shifter drum 1 1 1 10 DH 1015 02 Spring gear shifter drum stopper 1 1 1 11 DH 1012 25 Bolt shift change 1 1 1 10 : GEAR CHANGE MECHANISM 2 3 7 4 6 1 8 9 11 10 5 6
  • 12 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1011 39 Engine Assly.(180cc) 1 -- -- N.I. DH 1014 74 Engine Assly.(150cc, ES) -- 1 -- N.I. DH 1014 73 Engine Assly.(150cc, KS) -- -- 1 N.I. 2 DH 1014 86 Crankcase RH 1 1 1 3 39 2531 05 Stud 2 2 2 4 39 2561 20 Bearing Ball (For Crankshaft) 1 1 1 5 DH 1010 06 Gasket Crankcase 1 1 1 6 39 2583 20 Bearing Ball (For Input shaft) 1 1 1 7 39 2602 20 Bearing Ball (For Output shaft) 1 1 1 8 39 2180 06 Dowel Pin 2 2 2 9 39 2601 20 Ball Bearing(For Drum Comp.Gear Shift) 1 1 1 10 DH 1014 87 Plate Stopper 1 1 1 11 39 1062 04 Bolt Flanged 1 1 1 11 : ENGINE ASSLY & CRANKCASE RH 3 3 2 5 8 6 7 8 4 11 10 9
  • PLATE NO. PULSAR DTSi 13 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1013 35 Crankcase LH 1 1 1 2 39 2531 05 Stud 2 2 2 3 DH 1012 26 Guide starter Assly 1 1 -- DH 1012 99 Guide starter Assly -- -- 1 4 39 2188 19 Oil Seal 1 1 1 5 39 2462 21 O’ Ring 1 1 1 6 39 0752 01 ‘C’ Sunk Head Screw 3 3 3 7 39 2603 20 Bearing Ball (For Input shaft) 1 1 1 8 39 2583 20 Bearing Ball (For Output shaft) 1 1 1 9 39 2185 20 Balancer LH Bearing 1 1 1 10 39 2189 19 Oil Seal (For Output shaft) 1 1 1 11 39 2190 19 Oil Seal (For Shift lever) 1 1 1 12 DH 1012 03 Breather pipe 1 1 1 13 DH 1012 46 Rubber tube 1 1 1 14 28 1011 74 Spring Clip 1 1 1 15 DH 1012 72 Plug (Drain Bolt) 1 1 1 12 : CRANKCASE LH 2 2 12 14 13 19 20 9 7 8 10 18 1 22 11 173 6 4 15 16 5 23 21 24 25 26 27
  • 14 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 DG 1014 98 Gasket (For Drain Bolt) 1 1 1 17 31 2010 81 Switch comp.(Neutral) 1 1 1 18 DH 1012 64 Gasket Neutral Switch 1 1 1 19 DH 1012 69 Baffle 1 1 1 20 39 1414 02 Self tapping Screw 1 1 1 21 39 1845 04 Flanged Bolt 1 1 1 22 39 1677 04 Bolt 8 8 8 23 39 2305 04 Bolt 1 1 1 24 DH 1012 78 Plug Starter Motor -- -- 1 For W/O self start only 25 DH 1011 69 Bush starter gear inner 1 1 -- 26 DJ 2010 21 Cable assly. (Battery to Earth) 1 1 -- 27 39 2448 11 Plain Washer 1 1 1 12 : CRANKCASE LH 2 2 12 14 13 19 20 9 7 8 10 18 1 22 11 173 6 4 15 16 5 23 21 24 25 26 27
  • PLATE NO. PULSAR DTSi 15 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 13 : COVER RH 1 DH 1011 49 Cover comp RH 1 1 1 2 DH 1011 97 Grommet Breather 1 1 1 3 30 1011 42 Seal kick Shaft 1 1 1 4 39 1041 19 Seal clutch lever 1 1 1 5 DH 1011 41 Rack 1 1 1 6 DH 1011 42 Shaft clutch release 1 1 1 7 39 2202 07 Parallel pin 1 1 1 8 DH 1011 51 Gauge Oil level 1 1 1 9 DH 1011 52 ‘O’ ring Oil level Gauge 1 1 1 10 39 1074 04 Bolt 10 10 10 11 39 0999 06 Pin Dowel 2 2 2 12 DH 1010 18 Bracket Clutch Cable 1 1 1 13 DH 1011 54 Gasket cover RH 1 1 1 14 DH 1210 15 Plunger Oil 1 1 1 15 DH 1210 11 Plate Plunger Oil 1 1 1 16 DH 1210 12 Spring Joint ‘A’ 1 1 1 17 DH 1012 81 Spring torsion clutch lever 1 1 1 18 39 2443 11 Washer 1 1 1 19 DH 1013 65 Set damper A to D & Plate A to D 1 1 1 20 39 2208 04 Flanged Bolt 8 8 8 21 DH 1013 22 ‘bajaj’ Decal 1 1 1 Fitted on Cover comp.RH 2 5 7 12 8 9 4 6 11 3 10 1 13 14 15 16 18 17 20 21 19
  • 16 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1011 55 Cover Magneto 1 1 1 2 DH 1011 58 Cap Timing Hole 1 1 1 3 39 2197 21 ‘O’ Ring 1 1 1 4 DH 1011 59 Gasket Magneto cover 1 1 1 5 39 1074 04 Bolt 7 7 7 6 39 0999 06 Pin Dowel 2 2 2 7 DH 1011 57 Cap Crank Center 1 1 1 8 39 1283 21 ‘O’ Ring 1 1 1 Alt to 39 2452 21 9 DH 1011 56 Cover LH RR 1 1 1 10 DH 1013 66 Set Damper /plate for Cover LH 1 1 1 & Cover LH RR 11 39 2208 04 Flanged Bolt 4 4 4 12 39 2208 04 Flanged Bolt 2 2 2 13 DJ 1610 12 Gear shift label 1 -- -- 14 DH 1612 09 Gear shift label -- 1 1 15 DH 1013 23 ‘bajaj’ Decal 1 1 1 Fitted on Cover magneto 14 : COVER MAGNETO 13 12 4 9 18 7 5 6 3 2 11 1015 14
  • PLATE NO. PULSAR DTSi 17 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1012 75 Special Nut 1 1 1 2 DJ 1011 12 Set primary driver & driven 1 1 1 3 DJ 1011 50 Clutch Plate Assly 1 -- -- DH 1015 01 Clutch Plate Assly -- 1 1 4 DJ 1011 22 Clutch Center 1 -- -- DH 1014 34 Clutch Center -- 1 1 5 DH 1013 44 Plate Clutch pressure 1 1 1 6 DH 1014 99 Disc Clutch friction Adler (B type) 6 5 5 7 DH 1010 98 Plate Clutch 5 4 4 8 DH 1014 83 Spring Clutch Capacity 6 6 6 9 39 1674 04 Bolt 1 1 1 10 39 1553 04 Bolt 6 6 6 11 39 2617 20 Bearing Clutch lifter thrust 1 1 1 12 DH 1014 84 Holder Clutch 1 1 1 15 : CLUTCH 2 4 6 7 6 7 6 7 6 14 5 15 13 16 1 9 8 12 10 17 3 11
  • 18 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 13 DH 1014 85 Rod Clutch lifter 1 1 1 14 DH 1013 74 Guide Plate Clutch Pressure 1 1 1 15 DH 1015 20 Nut Primary drive lock 1 1 1 LH Thread 16 DH 1011 80 Lever Assly. Clutch 1 1 1 17 39 2200 11 Washer Primary Drive Gear 1 1 1 15 : CLUTCH 2 4 6 7 6 7 6 7 6 14 5 15 13 16 1 9 8 12 10 17 3 11
  • PLATE NO. PULSAR DTSi 19 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1011 28 Lever Kick Starter complete 1 1 1 2 DD 1010 97 Damper 1 1 1 3 DH 1011 85 Spring Kick Starter Arm joint 1 1 1 4 DH 1010 68 Ball steel 1 1 1 5 DH 1011 15 Gear Kick Idler 1 1 1 6 DH 1011 19 Spindle Kick Starter Assly 1 1 1 7 DH 1013 67 Set Pinion & Ratchet Kick Starter 1 1 1 8 DH 1013 68 Set Washer,Circlip & Spring 1 1 1 For Kick Starter Ratchet 9 39 0993 11 Washer Thrust 1 1 1 10 39 2344 11 Plain Washer 1 1 1 11 DH 1011 27 Guide Kick 1 1 1 12 39 1672 04 Bolt Flanged 2 2 2 13 DH 1011 25 Spring Kick Starter Return 1 1 1 14 DH 1013 21 Bolt flange 1 1 1 15 DH 1011 31 Base kick lever 1 1 1 16 DH 1013 20 Hex. bolt with flange 1 1 1 16 : KICK STARTER MECHANISM 141 10 6 2 12 11 5 9 13 8 7 4 3 15 16
  • 20 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1210 20 Carburettor Assly. BS 29 with TPS 1 -- -- Make : Ucal Mikuni DH 1210 97 Carburettor Assly. BS 26 with TPS -- 1 1 2 DJ 1210 12 Piston valve assly. 1 -- -- DH 1210 45 Piston valve assly. -- 1 1 3 DJ 1210 13 Spring (CO) 1 -- -- DH 1210 46 Spring (CO) -- 1 1 4 DJ 1210 25 Jet needle(JN) 1 -- -- DH 1211 12 Jet needle(JN) -- 1 1 5 DH 1210 57 “O” ring 1 1 1 6 DH 1210 58 Screw 2 2 2 7 DH 1210 59 Float assly. 1 1 1 8 DJ 1210 23 Main jet 1 -- -- DH 1211 10 Main jet -- 1 1 9 DJ 1210 18 Jet holder 1 -- -- DH 1210 61 Jet holder -- 1 1 10 DH 1211 11 Pilot Jet (PJ) -- 1 1 DJ 1210 24 Pilot Jet (PJ) 1 -- -- 17 : CARBURETTOR 7 12 5 6 6 11 13 4 8 9 10 23 1 14 15 16 18 19 17
  • PLATE NO. PULSAR DTSi 21 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 11 DH 1211 04 Spring (CO) 1 1 1 12 DH 1210 93 Needle Assly. 1 1 1 13 DH 1210 96 Set Adjuster(PS) 1 1 1 14 DH 1210 95 Set Plunger assly. 1 1 1 15 DH 1210 48 Diaphragm 1 1 1 16 DH 1210 78 Adjust Screw 1 1 1 17 DH 1211 01 Magnet Assly. 1 1 1 TPS Assly. 18 DH 1211 02 Reed Switch Assly. 1 1 1 Parts 19 39 1780 01 Pan Head Screw 2 2 2 17 : CARBURETTOR 7 12 5 6 6 11 13 4 8 9 10 23 1 14 15 16 18 19 17
  • 22 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1211 05 Air Cleaner comp 1 1 1 2 DH 1210 20 Bracket Lock 1 1 1 3 01 1106 09 Plain Washer 1 1 1 4 39 1698 01 Screw Pan cross 1 1 1 5 DJ 1210 21 Connecting Tube 1 -- -- DH 1210 98 Connecting Tube -- 1 1 6 DH 1210 37 Cartridge Assly 1 1 1 7 DH 1210 22 Element Air Filter 1 1 1 8 39 1773 04 Bolt Flanged 4 4 4 9 31 1210 43 Collar 3 3 3 10 39 1902 04 Flanged Bolt 3 3 3 11 39 0711 11 Plain Washer 3 3 3 12 AA 1210 45 Clamp 1 1 1 18 : AIR CLEANER COMP 4 3 8 2 12 5 7 10 11 9 1 6
  • PLATE NO. PULSAR DTSi 23 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1014 36 Silencer Assly 1 1 1 2 DH 1013 01 Seal Shield Muffler 2 2 2 3 DH 1014 68 Shield Muffler 1 1 1 4 DH 1013 02 Truss Screw 2 2 2 5 DJ 1010 64 Gasket Exhaust 1 1 1 6 39 1970 15 Flanged Nut 2 2 2 7 39 1850 04 Flanged Bolt 1 1 1 8 39 2425 11 Washer 2 2 2 9 DD 1610 71 U Nut 1 1 1 10 DH 1611 55 Damper silencer 1 1 1 11 DH 1611 57 Tube silencer mounting 1 1 1 12 DG 1611 24 Damper (Main Stand) 1 1 1 13 DH 1014 81 Grommet shield 1 1 1 14 DH 1015 21 Wire Shield Assly. 1 1 1 15 DH 1015 25 Dommed Cap Nut 2 2 2 19 : SILENCER ASSLY. 6 5 7 4 2 2 4 9 1 3 8 8 13 11 10 12 1515 14
  • 24 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 2110 01 Seat Assly comp 1 1 1 2 31 2110 04 Damper 6 6 6 3 DH 1610 46 Lock Assly seat 1 1 1 4 DH 1612 33 Reinforcement seat lock 1 1 1 5 39 1902 04 Flanged bolt 2 2 2 6 DH 2110 07 Damper 3 3 3 20 : SEAT ASSLY. / SEAT LOCK 6 3 4 5 2 1
  • PLATE NO. PULSAR DTSi 25 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1210 01 Oil Pump Assly 1 1 1 2 39 1674 04 Hex. Bolt with flange 3 3 3 3 DH 1210 10 Mesh filter Oil pump 1 1 1 4 39 1686 06 Hollow dowel pin 1 1 1 5 DH 1210 35 Clip Mesh Oil filter 1 1 1 6 39 2194 21 ‘O’ Ring 1 1 1 21 : OIL PUMP 5 3 6 1 4 2
  • 26 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 22 : MAGNETO / C.D.I. / H.T.COIL 1 DJ 1110 07 Magneto Assly. 1 1 -- DH 1110 24 Magneto Assly. -- -- 1 2 DJ 1110 04 Stator Assly. comp 1 1 -- DH 1110 05 Stator Assly. comp -- -- 1 3 39 1674 04 Hex. Bolt with Flange 2 2 2 4 39 0761 01 Pan Head Screw 2 2 2 5 DH 1011 99 Stopper plate (wiring harness) 1 1 1 6 39 0746 01 Screw Pan head 1 1 1 7 DG 1110 08 Spark plug 2 2 2 8 DJ 1110 08 C.D.I Assly 1 -- -- DH 1110 19 C.D.I. Assly. -- 1 1 9 DD 1110 11 Grommet Spark Plug 1 1 1 10 DJ 2010 16 AC/DC Regulator 1 1 -- With Aluminium bracket 11 DH 1110 26 H.T. Coil LH 1 1 1 12 DH 1110 27 H.T. Coil RH 1 1 1 13 DD 1110 48 Cap Spark Plug 1 1 1 14 DH 1110 15 Cap Spark Plug 1 1 1 15 DD 1110 12 Grommet H.T. Cable 2 2 2 6 12 7 19 21 4 3 2 5 13 18 20 15 9 1 11 7 17 8 14 15 16 22 23 24 10
  • PLATE NO. PULSAR DTSi 27 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 DH 1110 13 Grommet Spark Plug 1 1 1 17 DH 2010 18 Regulator Voltage -- -- 1 18 DD 2010 24 Capacitor -- -- 1 Alt. to 31 2010 82 19 39 1913 04 Flange Bolt 1 1 1 20 39 0897 15 Flange Nut 1 1 1 21 39 1902 04 Flange Bolt 2 2 2 22 DJ 1610 67 Bracket H.T.Coil 1 1 1 23 39 1680 04 Flange Bolt 2 2 2 24 DH 1110 16 Grommet Sleeve Spark Plug 1 1 1 22 : MAGNETO / C.D.I. / H.T.COIL 6 12 7 19 21 4 3 2 5 13 18 20 15 9 1 11 7 17 8 14 15 16 22 23 24 10
  • 28 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 23 : STARTER ASSEMBLY ( FOR SELF START) 1 DH 1011 60 Body comp.starter clutch 1 1 -- 2 DH 1013 70 Set roller, bush & spring 5 5 -- For starter clutch 3 DH 1011 86 Plate roller clutch 1 1 -- 4 DH 1014 01 Gear starter clutch 1 1 -- 5 DH 1011 70 Plate starter clutch gear return 1 1 -- Stopper plate 6 39 1672 04 Bolt 1 1 -- For stopper plate 7 DH 1011 71 Shaft starter counter 1 1 -- 8 DH 1011 72 Collar starter counter 1 1 -- 9 DH 1011 88 Gear comp.starter counter assly. 1 1 -- 10 39 2152 20 Needle roller bearing 1 1 -- 11 39 2437 04 Bolt socket 3 3 -- 12 DH 1110 02 Motor assly. starter 1 1 -- 13 39 1074 04 Bolt 2 2 -- 14 DH 1013 72 Cover starter motor 1 1 -- 15 39 2285 01 Slotted c’sunk screw 1 1 -- 16 DH 1011 64 Spring 5 5 -- 17 DJ 1011 09 Bush For Spring Starter 5 5 -- 18 DH 1011 63 Roller 5 5 -- 1 7 8 10 9 12 13 4 3 2 11 5 6 14 15 18 17 16
  • PLATE NO. PULSAR DTSi 29 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1611 70 Bkt. Assly.eng.mtg.front 1 1 1 2 DH 1611 89 Bkt. comp.LH eng.mtg.front 1 1 1 3 DH 1611 90 Bkt. comp.RH eng.mtg.front 1 1 1 4 39 2312 04 Bolt Flanged 4 4 4 5 39 1970 15 Nut Flanged 8 8 8 6 DJ 1611 14 Bkt. comp. LH eng.mtg. lower 1 1 1 7 DJ 1611 15 Bkt. comp. RH eng.mtg. lower 1 1 1 8 39 2157 04 Bolt Flanged 3 3 3 9 39 2412 04 Bolt Flanged 1 1 1 Alt. 39 2311 04 10 39 2413 04 Bolt Flanged 1 1 1 11 DJ 1611 20 Silent Bush LH 1 1 1 12 39 1967 04 Bolt 1 1 1 13 39 2414 04 Hex.soc.hd.cap bolt 1 1 1 14 DJ 1611 13 Bkt.comp.RH eng.rear 1 1 1 15 DH 1612 45 ‘U’ Nut 3 3 3 24 : ENGINE MOUNTINGS 5 15 7 6 5 9 8 8 15 3 10 2 4 1 11 13 14 15 16 18 17 12 5 20 19 5 5
  • 30 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 39 2310 04 Flanged bolt 2 2 2 17 39 2311 04 Bolt 1 1 1 18 39 2457 11 Washer 1 1 1 19 DJ 1610 88 Bracket LH Engine Hanger 1 1 1 20 DJ 1610 89 Bracket RH Engine Hanger 1 1 1 24 : ENGINE MOUNTINGS 5 15 7 6 5 9 8 8 15 3 10 2 4 1 11 13 14 15 16 18 17 12 5 20 19 5 5
  • PLATE NO. PULSAR DTSi 31 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 25 : FRAME & FRAME FITTINGS 1 DJ 1610 47 Frame Assly. comp. 1 1 1 Incl. Bush, Races & Cup rear 2 DH 1611 12 Cup rear 2 2 2 3 30 1810 11 Nut 1 1 1 4 DH 1810 14 Cup - Steering 1 1 1 5 DH 1810 25 Bearing cone 1 1 1 6 30 1810 06 Ball steel 46 46 46 7 DH 1810 26 Bearing race 1 1 1 8 DH 1810 24 Upper bearing race 1 1 1 9 DJ 1611 32 Cable hook LH 1 1 1 10 DJ 1611 33 Cable hook RH 1 1 1 11 39 1680 04 Flanged bolt 2 2 2 6 5 4 3 1 6 7 2 2 8 11 9/10
  • 32 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DG 1710 38 Bolt Precoated 2 2 2 2 39 0714 11 Plain washer 8 8 8 3 DJ 1710 17 Rear Shock Absorber 2 2 2 4 DH 1710 14 Bush swing arm 4 4 4 5 DJ 1710 07 Swing arm assly. 1 1 1 6 35 1710 33 Grease nipple 2 2 2 7 DH 1710 13 Collar swing arm 2 2 2 8 DH 1710 15 Dust seal swing arm 4 4 4 9 DJ 1710 08 Chain slider 1 1 1 10 39 0553 02 Screw 2 2 2 11 39 0454 11 Plain washer 2 2 2 12 DH 1710 12 Shaft swing arm 1 1 1 13 DH 1710 19 ‘U’ nut swing arm 1 1 1 14 DJ 1510 36 Adjuster chain LH 1 1 1 15 DJ 1510 37 Adjuster chain RH 1 1 1 16 DJ 1510 47 Plate Chain Adjuster 2 2 2 17 39 0292 15 Hexagon nut 4 4 4 18 39 0740 11 Plain washer(Nylon) 2 2 2 19 39 0712 15 Domed Cap Nut 2 2 2 20 39 0737 12 Spring Washer 2 2 2 26 : SWING ARM / REAR SHOCK ABSORBER 4 4 17 17 16 14 9 11 10 6 18 1 5 4 78 12 17 1715 16 13 84 8 8 7 19 2 2 202 1 3 2
  • PLATE NO. PULSAR DTSi 33 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1611 30 Main step LH assly. comp. 1 1 1 2 39 2310 04 Flange bolt 4 4 4 3 DJ 1611 31 Main step RH assly. comp. 1 1 1 4 DH 1610 53 Rubber main step 2 2 2 5 DH 1611 94 Kick stopper 1 1 1 6 39 0963 15 Domed Cap nut 2 2 2 7 39 0897 04 Bolt 2 2 2 8 DH 1610 56 Plate Comp. Lower Mounting 2 2 2 9 DH 1611 00 Spacer Main Step 2 2 2 10 DJ 1610 90 Damper Footrest 2 2 2 27 : RIDER FOOT REST 2 4 3 2 4 2 2 1 5 6 87 6 7 8 9 9 10 10
  • 34 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1610 02 Holder LH step 1 1 1 DJ 1611 11 Holder LH step 1 1 1 From Dec.2003 2 DJ 1610 03 Holder RH step 1 1 1 DJ 1611 12 Holder RH step 1 1 1 From Dec.2003 3 DH 1612 27 Pillion step assly. comp. LH 1 1 1 DJ 1611 28 Pillion step assly. comp. LH 1 1 1 From Dec.2003 4 DH 1612 28 Pillion step assly. comp. RH 1 1 1 DJ 1611 29 Pillion step assly. comp. RH 1 1 1 From Dec.2003 5 DH 1610 59 Rubber pillion step 2 2 2 DJ 1611 22 Rubber pillion step 2 2 2 From Dec.2003 6 DH 1610 60 Plate side pillion step 2 2 2 DJ 1611 86 Plate side pillion step 2 2 2 From Dec.2003 7 DH 1610 61 Pin pillion step 2 2 2 8 30 1410 31 ‘O’ ring 2 2 2 9 39 1040 11 Plain washer 2 2 2 10 39 0784 08 Split pin 2 2 2 11 39 1069 01 Bolt 1 1 1 Stopper bolt 12 39 0292 15 Nut 1 1 1 13 39 1741 04 Flanged Bolt 2 2 2 Bottom Mtg. LH & RH Holder Step 28 : PILLION FOOT REST / HOLDER 7 5 3 9 8 10 6 1112 7 2 1 10 8 9 5 6 4 13
  • PLATE NO. PULSAR DTSi 35 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1610 19 Clamp brake hose 1 1 1 For disc brake hose 2 DJ 1611 06 Brace fender 1 1 1 3 39 1557 04 Flange bolt 4 4 4 Fender front mtg. 4 DJ 1610 68 Clamp 2 2 2 For cables 5 DH 1610 69 Fender rear front 1 1 1 6 39 1672 04 Flange bolt 2 2 2 7 39 0711 11 Plain washer 4 4 4 8 39 0798 15 Flange nut 2 2 2 9 DJ 1610 51 Fender rear 1 1 1 10 39 1680 04 Flange bolt 2 2 2 11 DJ 1610 91 Grommet Front Fender 4 4 4 12 DH 1611 83 Mud flap rear 1 1 1 13 39 2420 01 Screw 3 3 3 14 39 0326 15 Nylock nut 3 3 3 15 39 0242 11 Plain washer 6 6 6 16 DJ 1610 92 Sleeve Front Fender 4 4 4 17 DJ 1610 69 Nail for Cable Guide 2 2 2 29 : MUDGUARD FRONT & REAR 1410 7 9 7 8 6 3 4 5 2 12 15 13 15 4 11 16 1 17
  • 36 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1610 53 Stand comp. main 1 1 1 2 30 1611 57 Shaft stand 1 1 1 3 39 0787 08 Pin cotter 1 1 1 4 DH 1611 21 Spring main stand 1 1 1 5 DH 1611 45 Cover spring main stand 1 1 1 6 DH 1610 65 Stand side 1 1 1 7 DH 1610 66 Spring side stand 1 1 1 8 DH 1611 46 Cover spring side stand 1 1 1 9 DF 1611 02 Bolt 1 1 1 10 39 0422 15 Nut 1 1 1 11 DH 2010 15 Side stand switch 1 1 1 12 DH 2010 26 Screw pan cross 2 2 2 Alt. 39 1523 01 13 39 0790 12 Spring washer 2 2 2 14 30 2010 64 Band 1 1 1 N.I. 30 : STAND ASSEMBLY 10 6 9 8 7 3 1 5 4 2 11 13 12 14
  • PLATE NO. PULSAR DTSi 37 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 16 1510 66 Nipple spoke 72 72 72 2 DJ 1510 04 Spoke inner front 18 18 18 3 DJ 1510 05 Spoke outer front 18 18 18 4 DH 1510 24 Spoke inner rear 18 18 18 5 DH 1510 25 Spoke outer rear 18 18 18 6 30 1510 29 Band rim 2 2 2 7 DJ 1510 21 Wheel rim front 1 1 1 8 DJ 1510 20 Tyre front 1 1 1 Proprietory items not to 9 30 1510 19 Tube front 1 1 1 service 10 DJ 1510 03 Wheel rim rear 1 -- -- DH 1510 21 Wheel rim rear -- 1 1 11 DJ 1510 08 Tyre rear 1 -- -- DH 1510 08 Tyre rear -- 1 1 Proprietory items Not to 12 DJ 1510 09 Tube rear 1 -- -- service 30 1511 08 Tube rear -- 1 1 31 : TYRE / TUBE / RIM / SPOKES 4 1 6 10 8 6 7 9 32 1 12 5 11
  • 38 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1510 30 Drum front assly. 1 1 1 2 39 2362 20 Bearing ball 2 2 2 3 DE 1510 06 Spacer assly. 1 1 1 4 30 1510 33 Seal oil 1 1 1 5 DE 1510 12 Plate drive 1 1 1 6 DE 1510 08 Seal oil 1 1 1 7 DJ 1510 14 Disc 1 1 1 8 DJ 1510 39 Adaptor 1 1 1 9 39 2124 15 Hex. nut / flange 6 6 6 10 DH 1510 40 Hex. soc.hd. bolt 6 6 6 Alt. 39 2038 04 11 DJ 1510 43 Case meter gear 1 1 1 12 DE 1510 11 Speedometer gear 1 1 1 13 DJ 1510 40 Spacer 1 1 1 14 DJ 1510 41 Axle 1 1 1 15 39 0781 11 Plain washer 1 1 1 16 39 0786 15 Hex.slotted nut 1 1 1 17 39 0787 08 Pin cotter 1 1 1 32 : FRONT HUB (FOR DISC BRAKE) 2 3 1 2 5 6 12 11 7 10 17 16 15 13 14 9 8 4
  • PLATE NO. PULSAR DTSi 39 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 20 19 18 17 7 6 22 21 11A 11B 12 15 9 8 3 5 5 4 10 13 14 5 4 5 2 1 33 : FRONT MASTER CYLINDER (FOR DISC BRAKES) 1 DE 1910 43 Major Kit - Master Cylinder 1 1 1 2 DH 1510 36 Hose Brake Front 1 1 1 3 DJ 1910 06 Lever Grip RH 1 1 1 4 DE 1910 11 Banjo Bolt 2 2 2 5 DE 1910 10 Washer Copper 4 4 4 6 DE 1910 33 Clamp Holder RH 1 1 1 7 DE 1910 34 Bolt 1 1 1 8 DE 1910 31 Bolt Front Brake Lever 1 1 1 9 DE 1910 32 Nut Flanged 1 1 1 10 DE 1910 30 Screw 2 2 2 11 DE 1910 12 Cylinder Master 1 1 1 12 DE 1910 24 Circlip 1 1 1 13 DE 1910 29 Reservoir Cover 1 1 1 14 DE 1910 28 Diaphragm 1 1 1 15 DE 1910 27 Cover seal Master cylinder (Boot) 1 1 1 11
  • 40 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 33 : FRONT MASTER CYLINDER (FOR DISC BRAKES) 16 20 19 18 17 7 6 22 21 11A 11B 12 15 9 8 3 5 5 4 10 13 14 5 4 5 2 1 16 DE 2010 16 Front brake switch 1 1 1 17 DE 1910 23 Return spring 1 1 1 18 DE 1910 36 Window 1 1 1 19 DE 1910 37 'O' ring 1 1 1 20 DE 1910 38 Clip 1 1 1 21 DE 1910 25 Push rod 1 1 1 22 DE 1910 26 Conical spring 1 1 1 23 DH 0100 06 Disc brake kit - KBX 1 1 1 N.I. 11
  • PLATE NO. PULSAR DTSi 41 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 7 10 9 11A 11B 12A 5 8 2 4 11 121 3 6 6 12A 7 10 9 11B 11A 34 : FRONT DISC BRAKE 1 DJ 1510 14 Disc, Front 1 1 1 2 DG 1510 89 Caliper Assly. Front 1 1 1 3 DH 1510 40 Bolt, Disc Plate 6 6 6 Alt. 39 2038 04 4 39 1769 04 Bolt Flanged 2 2 2 5 DE 1510 48 Spring Pad 1 1 1 6 DE 1510 46 Bleeder Screw 1 1 1 7 DE 1510 47 Bleeder Cap 1 1 1 8 DE 1510 37 Disc Pad Set 1 1 1 9 DE 1510 43 Insulator 1 1 1 10 DE 1510 45 Dust cover 1 1 1 11 DE 1510 51 Minor Kit - Caliper 1 1 1 12 DE 1510 52 Major Kit - Caliper 1 1 1
  • 42 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 30 1510 63 Drum rear 1 1 1 2 39 2241 20 Bearing ball 1 1 1 3 39 2242 20 Bearing ball 1 1 1 4 30 1510 75 Collar bearing 1 1 1 5 30 1510 76 Damper 1 1 1 6 30 1510 08 Panel rear brake 1 1 1 7 30 1510 12 Cam brake 1 1 1 8 30 1510 38 Ring ‘O’ 1 1 1 9 30 1510 05 Indiactor 1 1 1 10 DH 1510 15 Lever brake 1 1 1 11 39 2447 04 Bolt 1 1 1 12 39 0798 15 Nut 1 1 1 13 30 1511 05 Shoe brake assly. 1 1 1 14 30 1510 69 Spring 2 2 2 15 DH 1510 10 Coupling 1 1 1 35 : REAR HUB 21 28 23 98 67 14 13 14 2 54 3 21 15 17 20 26 27 19 22 18 1625 12 10 11 24 1 29 30 31
  • PLATE NO. PULSAR DTSi 43 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 30 1011 92 Bearing ball 1 1 1 39 2240 20 Bearing ball 1 1 1 17 DJ 1510 33 Sleeve 1 1 1 18 30 1510 82 Seal oil 1 1 1 19 DJ 1510 18 Sprocket Hub 1 1 1 ‘IH’ mark 20 30 1510 81 Lock washer 3 3 3 21 DJ 1510 48 ‘D’ Bolt 6 6 6 22 39 0694 15 Hex. lock nut 6 6 6 23 DJ 1510 32 Axle 1 1 1 24 DH 1710 19 ‘U’ nut 1 1 1 25 DJ 1510 38 Chain 1 1 1 26 39 0801 15 Nut 1 1 1 27 DJ 1510 35 Collar 1 1 1 28 DJ 1510 34 Collar 1 1 1 29 39 2566 11 Plain washer 1 1 1 30 39 2567 11 Plain washer 1 1 1 31 DJ 1510 53 Drive Chain Lock 1 1 1 35 : REAR HUB 21 28 23 98 67 14 13 14 2 54 3 21 15 17 20 26 27 19 22 18 1625 12 10 11 24 1 29 30 31
  • 44 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1910 01 Lever brake 1 1 1 2 DH 1910 04 Shaft assly.brake lever 1 1 1 3 39 2121 04 Flange bolt 1 1 1 4 DH 1910 13 Spacer brake shaft assly. 1 1 1 5 DH 1910 06 Spring 1 1 1 6 39 1537 21 ‘O’ Ring 1 1 1 7 DH 1910 23 Dust Cap 1 1 1 8 DJ 1910 10 Rod assly. brake 1 1 1 9 30 1910 38 Pin 1 1 1 10 39 0198 11 Plain washer 3 3 3 11 39 0808 08 Split pin 1 1 1 12 30 1910 35 Spring 1 1 1 13 15 1910 26 Pin 1 1 1 14 30 1910 36 Brake adjuster nut 1 1 1 15 DJ 1510 42 Rod torque 1 1 1 16 DH 1510 29 Hex. bolt 1 1 1 17 30 1510 95 Hex. bolt 1 1 1 18 39 0789 12 Spring washer 2 2 2 19 39 0794 15 Nut hex. 2 2 2 20 39 0807 08 Pin snap 2 2 2 21 39 0201 11 Plain Washer 1 1 1 36 : REAR BRAKE PEDAL 18 20 19 16 14 13 10 12 10 811 10 2 4 1 5 3 9 18 19 15 17 20 21 6 7
  • PLATE NO. PULSAR DTSi 45 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1810 67 Handle 1 -- -- DJ 1810 68 Handle -- 1 1 2 DJ 1810 84 Holder handle Assly. 1 1 1 3 39 1714 04 Flanged bolt 4 4 4 4 DJ 2010 24 Control switch LH 1 1 1 5 DJ 2010 12 Control switch RH 1 1 -- DH 2010 16 Control switch RH -- -- 1 6 DJ 1910 09 Lever assly.grip LH 1 1 -- DH 1910 15 Lever assly.grip LH -- -- 1 7 DJ 1910 04 Holder left hand 1 1 -- DH 1910 34 Holder left hand -- -- 1 8 DH 1910 02 Lever grip left 1 1 1 9 DD 1910 85 Bolt 1 1 1 10 39 1184 15 Self locking nut 1 1 1 11 30 1910 24 Screw 1 1 1 12 30 1910 17 Nut 1 1 1 13 39 0198 11 Plain washer 1 1 1 14 39 0725 04 Hex. bolt 1 1 1 15 DH 1910 07 Grip LH 1 1 1 37 : HANDLE BAR 11 13 8 17 23 5 1 4 22 2 3 21 12 10 18 19 15 9 7 14 6 25 24 26 19 1816 20
  • 46 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 DH 1910 14 Grip Assly. RH 1 1 1 17 DH 1910 19 Boot for lever 1 1 1 18 DJ 1810 11 Handle bar weight 2 -- -- DH 1810 22 Handle bar weight -- 2 2 19 DH 1810 40 Hex. soc.hd. cap screw 2 2 2 Alt. 39 2427 04 20 DJ 1810 39 Pad Holder Handle 1 1 1 21 DJ 2210 03 Mirror assly. LH 1 1 1 22 DJ 2210 04 Mirror assly. RH 1 1 1 23 30 1910 48 Band 4 4 4 24 DJ 2010 23 Switch assly.ignition 1 1 1 25 39 1943 04 Flange bolt 2 2 2 26 DJ 2010 34 Clutch Switch 1 1 -- For Self Start only 37 : HANDLE BAR 11 13 8 17 23 5 1 4 22 2 3 21 12 10 18 19 15 9 7 14 6 25 24 26 19 1816 20
  • PLATE NO. PULSAR DTSi 47 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1810 89 Seal dust 2 2 -- 2 DJ 1810 88 Ring snap 2 2 -- 3 DJ 1810 87 Oil seal 2 2 -- 4 DJ 1810 61 Outer Tube LH 1 1 -- 5 DJ1810 62 Outer Tube RH 1 1 -- 6 30 1810 26 Gasket 2 2 -- 7 30 1810 25 Bolt 2 2 -- 8 30 1810 53 Cylinder comp.fork 2 2 -- 9 DJ 1810 45 Clamp for Bellow 2 2 -- 10 DJ 1810 44 Bellow 2 2 -- 11 DJ 1810 70 Clamp Hose Pipe 1 1 -- 12 DH 1810 09 Grommet Top 2 2 -- 13 DJ 1810 86 Pipe comp.suspension inner 2 2 -- 14 DE 1810 07 Spring front fork 2 2 -- 15 30 1810 44 Bolt 1 1 -- 38 : FRONT FORK 25 22 19 18 17 16 23 24 14 9 10 8 7 6 4/5 3 2 1 21 27 15 13 11 12 20 20 26 26 28
  • 48 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 DH 1810 15 Bolt fork 2 2 -- 17 30 1810 29 ‘O’ ring 2 2 -- 18 30 1810 28 Seat fork spring 2 2 -- 19 DJ 1810 17 Holder fork upper 1 1 -- 20 DJ 1810 52 Cover Trail B 4 4 -- 21 DJ 1810 48 Fork front 1 1 -- 22 DJ 1810 41 Holder fork under 1 1 -- 23 39 0789 12 Spring washer 2 2 -- 24 39 1813 04 Bolt 2 2 -- 25 DH 1810 23 Bearing cone 1 1 -- 26 DJ 1810 85 Cushion Rubber 2 2 -- 27 DJ 1810 66 Lamp Shade asly. 1 1 -- 28 DG 1810 08 Socket Bolt 2 2 2 38 : FRONT FORK 25 22 19 18 17 16 23 24 14 9 10 8 7 6 4/5 3 2 1 21 27 15 13 11 12 20 20 26 26 28
  • PLATE NO. PULSAR DTSi 49 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 25 22 19 18 17 16 23 24 14 9 10 8 7 6 4/5 3 2 1 21 28 15 13 11 12 27 20 26 30 29 1 DJ 1810 89 Seal dust -- -- 2 2 DJ 1810 88 Ring snap -- -- 2 3 DJ 1810 87 Oil seal -- -- 2 4 DJ 1810 61 Outer Tube LH -- -- 1 5 DJ1810 62 Outer Tube RH -- -- 1 6 30 1810 26 Gasket -- -- 2 7 30 1810 25 Bolt -- -- 2 8 30 1810 53 Cylinder comp.fork -- -- 2 9 DJ 1810 45 Clamp for Bellow -- -- 2 10 DJ 1810 44 Bellow -- -- 2 11 DJ 1810 70 Clamp Hose Pipe -- -- 1 12 DH 1810 09 Grommet Top -- -- 2 13 DJ 1810 86 Pipe comp.suspension inner -- -- 2 14 DE 1810 07 Spring front fork -- -- 2 15 30 1810 44 Bolt -- -- 1 38A : FRONT FORK ( FOR PULSAR 150 KICK START ONLY)
  • 50 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 DH 1810 15 Bolt fork -- -- 2 17 30 1810 29 ‘O’ ring -- -- 2 18 30 1810 28 Seat fork spring -- -- 2 19 DJ 1810 17 Holder fork upper -- -- 1 20 DJ 1810 43 Cover Trail B -- -- 2 21 DJ 1810 47 Front Fork -- -- 1 22 DJ 1810 41 Holder fork under -- -- 1 23 39 0789 12 Spring washer -- -- 2 24 39 1813 04 Bolt -- -- 2 25 DH 1810 23 Bearing cone -- -- 1 26 DJ 1810 85 Cushion Rubber -- -- 2 27 DJ 1810 42 Cover Trail A -- -- 2 28 DJ 1810 74 Cover Fork LH -- -- 1 29 DJ 1810 75 Cover Fork RH -- -- 1 30 DG 1810 08 Socket Bolt -- -- 2 38A : FRONT FORK ( FOR PULSAR 150 KICK START ONLY) 25 22 19 18 17 16 23 24 14 9 10 8 7 6 4/5 3 2 1 21 28 15 13 11 12 27 20 26 30 29
  • PLATE NO. PULSAR DTSi 51 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 7101 X4 Fuel Tank with Decal 1 1 1 FOR RED COLOUR DH 7101 X6 Fuel Tank with Decal 1 1 1 FOR BLUE COLOUR DH 7101 T8 Fuel Tank with Decal 1 1 1 FOR SILVER COLOUR DH 7101 X3 Fuel Tank with Decal 1 1 1 FOR BLACK COLOUR DH 7101 W1 Fuel Tank with Decal 1 1 1 FOR PURPLE COLOUR DH 7101 1C Fuel Tank with Decal 1 1 1 FOR MAGIC SILVER COLOUR 2 DH 7301 X4 Side cover LH 1 1 1 FOR RED COLOUR DH 7301 X6 Side cover LH 1 1 1 FOR BLUE COLOUR DH 7301 T8 Side cover LH 1 1 1 FOR SILVER COLOUR DH 7301 X3 Side cover LH 1 1 1 FOR BLACK COLOUR DH 7301 W1 Side cover LH 1 1 1 FOR PURPLE COLOUR DH 7301 1C Side cover LH 1 1 1 FOR MAGIC SILVER COLOUR 3 DH 7302 X4 Side cover RH 1 1 1 FOR RED COLOUR DH 7302 X6 Side cover RH 1 1 1 FOR BLUE COLOUR DH 7302 T8 Side cover RH 1 1 1 FOR SILVER COLOUR DH 7302 X3 Side cover RH 1 1 1 FOR BLACK COLOUR DH 7302 W1 Side cover RH 1 1 1 FOR PURPLE COLOUR DH 7302 1C Side cover RH 1 1 1 FOR MAGIC SILVER COLOUR 39 : PAINTED PARTS & DECALS 4 8/96/7 1 5 10/11 2 3 13 12
  • 52 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 4 DH 7303 X4 Seat Cowl W/o Decal 1 1 1 FOR RED COLOUR DH 7303 X6 Seat Cowl W/o Decal 1 1 1 FOR BLUE COLOUR DH 7303 T8 Seat Cowl W/o Decal 1 1 1 FOR SILVER COLOUR DH 7303 X3 Seat Cowl W/o Decal 1 1 1 FOR BLACK COLOUR DH 7303 W1 Seat Cowl W/o Decal 1 1 1 FOR PURPLE COLOUR DH 7303 1C Seat Cowl W/o Decal 1 1 1 FOR MAGIC SILVER COLOUR 5 DH 7304 X4 Front Fender 1 1 1 FOR RED COLOUR DH 7304 X6 Front Fender 1 1 1 FOR BLUE COLOUR DH 7304 T8 Front Fender 1 1 1 FOR SILVER COLOUR DH 7304 X3 Front Fender 1 1 1 FOR BLACK COLOUR DH 7304 W1 Front Fender 1 1 1 FOR PURPLE COLOUR DH 7304 1C Front Fender 1 1 1 FOR MAGIC SILVER COLOUR 6 DJ 1611 80 Decal 150 LH (For Seat Cowl) 1 1 1 FOR RED & SILVER DJ 1611 78 Decal 150 LH (For Seat Cowl) 1 1 1 FOR BLUE,BLACK,PURPLE 7 DJ 1611 81 Decal 150 RH (For Seat Cowl) 1 1 1 FOR RED & SILVER DJ 1611 79 Decal 150 RH (For Seat Cowl) 1 1 1 FOR BLUE,BLACK,PURPLE 8 DJ 1611 84 Decal 180 LH (For Seat Cowl) 1 1 1 FOR RED & SILVER DJ 1611 82 Decal 180 LH (For Seat Cowl) 1 1 1 FOR BLUE,BLACK,PURPLE 39 : PAINTED PARTS & DECALS 4 8/96/7 1 5 10/11 2 3 13 12
  • PLATE NO. PULSAR DTSi 53 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 9 DJ 1611 85 Decal 180 RH (For Seat Cowl) 1 1 1 FOR RED , SILVER DJ 1611 83 Decal 180 RH (For Seat Cowl) 1 1 1 FOR BLUE,BLACK,PURPLE 10 DJ 1410 28 Pulsar decal / ‘B’ monogram LH 1 1 1 FOR RED , SILVER DJ 1410 26 Pulsar decal / ‘B’ monogram LH 1 1 1 FOR BLUE,BLACK,PURPLE 11 DJ 1410 29 Pulsar decal / ‘B’ monogram RH 1 1 1 FOR RED , SILVER DJ 1410 27 Pulsar decal / ‘B’ monogram RH 1 1 1 FOR BLUE,BLACK,PURPLE 12 DH 1410 20 Seat tape 1 1 1 13 DJ 7401 X4 Fairing 1 1 1 FOR RED COLOUR DJ 7401 X6 Fairing 1 1 1 FOR BLUE COLOUR DJ 7401 T8 Fairing 1 1 1 FOR SILVER COLOUR DJ 7401 X3 Fairing 1 1 1 FOR BLACK COLOUR DJ 7401 W1 Fairing 1 1 1 FOR PURPLE COLOUR DJ 7401 1C Fairing 1 1 1 FOR MAGIC SILVER COLOUR 39 : PAINTED PARTS & DECALS 4 8/96/7 1 5 10/11 2 3 13 12
  • 54 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1410 50 Cap Assly. Tank 1 1 1 2 39 0840 01 Pan head screw 1 1 1 Alt. 39 1780 01 3 39 2381 04 Hex. Soc Hd. cap screw 7 7 7 4 DK 1410 01 Tap Assly 1 1 1 5 DH 1410 48 Rotor with key 1 1 1 DH 1810 44 4 In 1 Lock set With Key 1 1 1 6 30 1410 39 Packing 1 1 1 7 DD 1410 22 Bolt flanged 2 2 2 8 39 0740 11 Plain Washer 2 2 2 9 DH 201013 Gauge Fuel 1 1 1 10 30 1410 28 Gasket fuel Gauge 1 1 1 11 30 1410 32 Bolt 4 4 4 12 DJ 1410 06 Tube fuel 1 1 1 13 30 1410 15 Pipe clip 1 1 1 14 DH 1410 24 Drain tube 1 1 1 15 DJ 1410 02 Clamp 1 1 1 40 : PETROL COCK, CAP TANK & GAUGE FUEL 12 13 7 8 14 6 2 15 10 11 9 1 4 3 5
  • PLATE NO. PULSAR DTSi 55 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 1611 58 Grommet side cover 4 4 4 2 DH 1611 33 Grommet side cover Rear 2 2 2 3 39 1607 01 Screw 2 2 2 Alt. DG 1611 21 4 DH 1612 31 Lock for side cover with key 2 2 2 5 DH 1810 44 Lock Set (4 in 1) with Key 1 1 1 N.I. 6 DH 1410 23 Damper 1 1 1 7 DJ 1410 08 Damper front 2 2 2 8 39 1556 04 Flanged Bolt 1 1 1 9 39 2424 11 Plain Washer 1 1 1 10 DH 1410 31 Tape tank inner 2 2 2 41 : FITTINGS - PETROL TANK, SIDE COVER & COVER SEAT 4 2 2 3 4 6 9 8 1 1 7 10
  • 56 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1910 16 Meter Assly 1 1 1 2 DH 1910 25 Cover Meter case Upper (Black) 1 1 1 3 DJ 1910 18 Speedometer 1 1 1 4 DJ 1910 17 Techo meter 1 1 1 5 DH 1910 28 Meter fuel 1 1 1 6 DH 1910 29 Lamp 12 V-1.4W 4 4 4 7 DH 1910 30 Cover meter lower (Black) 1 1 1 8 DH 1910 31 Bracket meter 1 1 1 9 DH 1910 37 Lamp 12V - 3W 3 3 3 10 DH 1910 33 Cover (White) 1 1 1 11 DD 1910 31 Grommet special 2 2 2 12 DD 1911 33 Knob for tripmeter 1 1 1 13 DG 1910 98 Screw for ‘Tripmeter Knob’ 1 1 1 14 39 0798 15 Nut 2 2 2 42 : METER ASSLY. 6 12 2 3 5 7 8 11 4 1 10 13 9
  • PLATE NO. PULSAR DTSi 57 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1910 14 Cable Throttle 1 -- -- DJ 1910 13 Cable Throttle -- 1 1 2 DJ 1910 15 Cable Clutch 1 -- -- DH 1910 41 Cable Clutch -- 1 1 3 DJ 1910 12 Cable Starter (Choke) 1 -- -- DJ 1910 11 Cable Starter (Choke) -- 1 1 4 DJ 1910 05 Cable Speedometer 1 1 1 5 30 1910 67 Oil Seal 1 1 1 6 DD 1910 10 Inner cable Speedometer 1 1 1 43 : CONTROL CABLES 4 2 3 6 5 1
  • 58 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 1610 56 Case Chain Upper Assly 1 1 1 2 DJ 1610 59 Case Chain Lower Assly 1 1 1 3 28 1611 47 Rubber Plug A 4 4 4 4 DH 1610 73 Instruction Label 1 1 1 5 39 0897 04 Bolt 2 2 2 Rear side Mtg. 6 39 2475 04 Bolt 2 2 2 Front side Mtg. 7 39 0711 11 Plain Washer 4 4 4 8 15 1610 69 Rubber Cap 1 1 1 44 : CHAIN CASE 6 4 2 7 5 8 7 6 1 7 5 7 3
  • PLATE NO. PULSAR DTSi 59 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 2010 54 Head Lamp 1 1 -- 2 39 1778 02 Self Tapping Screw 4 4 -- 3 DJ 1810 77 Special Bolt Fairing Mounting 2 2 -- 4 DD 2011 60 Lamp 12V 35/35W-HS1 1 1 -- 5 DJ 2010 72 Lamp 12V 5W 2 2 -- 6 DJ 1810 69 Packing Fairing 1 1 -- 7 DJ 1810 33 Wind Shield 1 1 -- 8 DF 1810 98 Bolt 4 4 -- 9 DL 1810 10 Well Nut 4 4 -- 10 39 2141 24 Non Metallic Washer 4 4 -- 11 DJ 1810 34 Side Flap LH 1 1 -- 12 DJ 1810 35 Side Flap RH 1 1 -- 13 DJ 1810 36 Plug Side Flap 2 2 -- 14 39 0705 01 Mashroom Head Bolt 2 2 -- 15 DJ 1810 26 Fairing mounting upper bracket 1 1 -- 45 : HEAD LAMP & FAIRING 19 21 17 18 13 3 11 15 3 13 12 2 16 9 7 10 8 5 5 4 14 6 18 17 21 19 1
  • 60 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 16 DJ 1810 37 Decal Wind Shield 1 1 -- 17 DJ 1810 64 Grommet Fairing Mounting 6 6 -- 18 DJ 1810 29 Collar Fairing Mounting 6 6 -- 19 39 1553 04 Hex.Flanged Bolt 4 4 -- 20 DJ 1810 65 Clip Nut 4 4 -- N.I. 21 39 0211 11 Plain Washer 4 4 -- 45 : HEAD LAMP & FAIRING 19 21 17 18 13 3 11 15 3 13 12 2 16 9 7 10 8 5 5 4 14 6 18 17 21 19 1
  • PLATE NO. PULSAR DTSi 61 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 46 : HEAD LAMP ( FOR PULSAR 150 KICK START ONLY) 3 14 18 4 6 11 7 5 1 21 1620 219 13 15 16 8 10 9 12 17 1 DJ 2010 37 Head light assly complete -- -- 1 2 DH 2010 02 Bracket Head light -- -- 1 3 DH 2010 03 Head light housing -- -- 1 4 DJ 2010 46 Rim head light -- -- 1 5 DJ 2010 51 Reflector with lens -- -- 1 6 DD 2010 06 Screw -- -- 2 7 DD 2010 07 Collar -- -- 2 8 DD 2010 08 Collar -- -- 2 9 DJ 2010 71 Damper Head Lamp -- -- 2 10 DD 2010 09 Damper -- -- 2 11 39 1684 12 Spring Washer -- -- 2 12 39 1682 04 Flange Bolt -- -- 2 13 39 0694 15 Nut -- -- 2 14 20 2010 24 Lamp 12 V 35/35 W -- -- 1 15 DH 1910 37 Lamp 12 V 3W -- -- 1 22
  • 62 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 46 : HEAD LAMP ( FOR PULSAR 150 KICK START ONLY) 16 DD 2010 48 Nut (Nylon) -- -- 1 17 DF 2010 58 Lamp Holder Assly. -- -- 1 18 DD 2010 40 Screw -- -- 3 19 DD 2010 45 Screw -- -- 1 20 DD 2010 46 Spring for Adjustment -- -- 1 21 DD 2010 47 Washer -- -- 1 22 DJ 2010 69 Collar Head Lamp -- -- 2 3 14 18 4 6 11 7 5 1 21 1620 219 13 15 16 8 10 9 12 17 22
  • PLATE NO. PULSAR DTSi 63 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 2010 38 Light Assly. Signal Fr. LH/Lamp 1 1 -- DJ 2010 58 Light Assly. Signal Fr. LH/Lamp -- -- 1 2 DJ 2010 39 Light Assly. Signal Fr. RH/Lamp 1 1 -- DJ 2010 59 Light Assly. Signal Fr. RH/Lamp -- -- 1 3 DJ 2010 40 Light Assly. Signal Rr. LH/Lamp 1 1 1 4 DJ 2010 41 Light Assly. Signal Rr. RH/Lamp 1 1 1 5 06 2010 83 Lamp 12 V - 10W 4 4 4 6 39 1970 15 Hex. nut with flange 4 4 4 7 DJ 2010 49 Blinker Lens (LH) 2 2 2 8 DJ 2010 50 Blinker Lens (RH) 2 2 2 47 : INDIACATOR LIGHT ASSLY. 7/8 5 3/4 1/2 6
  • 64 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DJ 2010 61 Tail light with Lamp 1 1 1 2 DJ 2010 74 Lens tail light 1 1 1 3 20 2010 29 Lamp 12 V 21/5 W 1 1 1 4 DD 2010 11 Damper 3 3 3 5 31 2010 01 Collar 3 3 3 6 39 0211 11 Plain Washer 3 3 3 7 39 2124 15 Nut 3 3 3 8 39 1972 15 Flange Nut 2 2 2 9 39 0705 01 Screw 2 2 2 Assly. Light No. Plate Mtg. 10 DJ 1610 72 Bracket Rear No. Plate 1 1 1 11 39 1773 04 Bolt flange 2 2 2 12 DP 1611 45 Number plate Rear 1 1 1 13 39 1680 04 Hex Flanged Bolt 2 2 2 14 DP 1611 44 Number plate front 1 1 1 15 DJ 1810 24 Front No. Plate Mounting Bracket 1 1 1 16 DJ 2010 56 Assly. Light No. Plate 1 1 1 17 39 1783 01 Truss Screw (For Front No. Plate) 2 2 2 18 30 2010 29 Lamp 12V-4W 1 1 1 48 : TAIL LAMP ASSLY. / FRONT NO. PLATE 11 14 16 4 5 6 7 9 1312 10 3 2 1 15 17 8 18
  • PLATE NO. PULSAR DTSi 65 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 2010 11 Horn with LH stay 1 -- -- DH 2010 14 Horn with RH stay 1 -- -- 2 DH 2010 20 Horn -- 1 1 3 39 1507 11 Plain Washer 1 1 2 4 39 1956 04 Flange Bolt 1 1 2 5 30 1910 48 Band 5 5 5 6 30 2010 64 Band 3 3 3 7 DH 2010 29 Wiring Harness -- -- 1 DJ 2010 60 Wiring Harness 1 -- -- DH 2010 31 Wiring Harness -- 1 -- 8 31 2010 79 Rear Brake Switch 1 1 1 9 DH 1910 12 Spring Brake Switch 1 1 1 10 DH 2010 19 Grommet Rear Brake Switch 1 1 1 11 DJ 2010 33 Battery (12V-9A) 1 1 -- DH 2010 17 Battery (12V-2.5A) -- -- 1 12 DJ 1610 06 Rubber pad I Battery Bkt. 1 1 -- DH 1611 35 Rubber pad I Battery Bkt. -- -- 2 13 DJ 1610 07 Rubber pad II Battery Bkt. 2 2 -- DH 1611 36 Rubber pad II Battery Bkt. -- -- 1 49 : ELECTRICAL EQUIPMENTS 3 4 1/2 16 21 22 6 5 7 8 9 13 11 14 12 17 19 15 18 20 23 24 10
  • 66 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 14 DJ 1610 08 Rubber pad III Battery Bkt. 1 1 -- 15 DH 1611 19 Band Battery Bkt. 1 1 -- 16 29 2010 66 Assly DC flasher / damper 1 1 1 17 39 1680 04 Flange Bolt -- -- 3 18 DJ 2010 19 Starter Relay / Damper 1 1 -- 19 DH 1611 26 Bracket battery -- -- 1 20 DJ 2010 28 Relay for Interlock 1 1 -- 21 30 2011 04 Fuse box Assly. 1 1 1 22 30 2010 85 Fuse 1 1 1 23 DJ 2010 20 Cable assly. (Battery to St.Relay) 1 1 -- 24 DJ 2010 21 Cable assly. (Battery to Earth) 1 1 -- 49 : ELECTRICAL EQUIPMENTS 3 4 1/2 16 21 22 6 5 7 8 9 13 11 14 12 17 19 15 18 20 23 24 10
  • PLATE NO. PULSAR DTSi 67 : FRONT WHEEL DIRECTION Fig. Part No. Description 180 150 150 Remark No. ES KS 180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 1 DH 2210 04 Tool Kit 1 1 1 * 30 2210 04 Tool Driver 1 1 1 * CB 2210 03 Tool Wrench (Box 16 mm) 1 1 1 * 30 2210 33 Tool Wrench (10 X 13) 1 1 1 * 30 2210 11 Tool Wrench (14 X 17) 1 1 1 For reference only not to service separately * 30 2210 10 Plier 1 1 1 * DH 2210 03 Tool Bag 1 1 1 * 30 2210 05 Tool wrench (27 A/F) 1 1 1 * 30 2210 06 Tool wrench (22 A/F) 1 1 1 * 30 2210 09 Tool bar 1 1 1 2 DH 2110 05 Band Tool Kit 2 2 2 50 : TOOL KIT 1 2
  • 68 Fig. Part No. Description 180 150 150 Remark No. ES KS PLATE NO. PULSAR DTSi : FRONT WHEEL DIRECTION180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start 51 : ACCESSORIES / GRAB HANDLE 1 DH 1610 75 Leg Guard 1 1 1 2 DH 1611 37 Hook leg guard 2 2 2 3 DH 1611 39 Spacer leg guard 2 2 2 4 39 2275 15 Domed cap nut 4 4 4 5 DH 1610 74 Sari Guard Assly 1 1 1 6 DH 1612 55 Flange Bolt 1 1 1 7 39 0789 12 Spring Washer 1 1 1 8 39 0080 04 Bolt 1 1 1 9 39 1608 04 Cap Bolt 1 1 1 10 39 0296 15 Hex Nut 1 1 1 11 DH 1611 44 Cap Sari Guard 1 1 1 12 DH 1610 47 Grab Rail 1 1 1 13 39 2310 04 Bolt Flange 4 4 4 14 DD 2210 03 Plug 2 2 2 15 DH 1611 99 Boot Sari Guard 1 1 1 10 5 12 13 9 6 7 8 14 3 2 4 1 11 15
Fly UP